Hi Stew,
First up, I ride a Yamaha but I like the looks of this!!!!!!!!!!!!!!!!!!!!!
(I do own a Suzuki as well)
I added a top out spring from a set of 38mm forks on top of the two XR springs. This will reduce the spring rate from about 25lbs to 23. Mine is really smooth at this setting. Try about 5mm preload on the springs, by the way what do you weigh?
Most Yamaha’s and Suzuki’s of that era have kayabas with interchangeable internals so you have a few choices.
I’ve got a set of PD valves in my 43mm forks on the other bike but have not tried them yet. I’m hoping to get the forks onto my race bike in the near future. I’m keen to see how they compare with the Race-Tech emulators.
Don’t be afraid to play with the PD valves. If you find the front is harsh, back off the PD valve preload and try again. Make your self a long hook to fish them out.
Hope this helps
Brent