OzVMX Forum

Clubroom => Tech Talk => Topic started by: Tahitian_Red on September 02, 2014, 02:45:57 am

Title: OLd Bike Ignition Options
Post by: Tahitian_Red on September 02, 2014, 02:45:57 am
Stock, Motoplat, PVL, are there anymore options out there for old two stroke bikes?

A friend of mine adapted a Go Kart ignition for one of his bikes.  Are two stroke ignitions fairly universal except for the mounting plat and rotor/flywheel taper?

Title: Re: OLd Bike Ignition Options
Post by: Slakewell on September 02, 2014, 07:01:33 am
Yes , I had brand new PVL in the box that did not work. Chineze pit bike stuff that can be purchased for $100 can be adapted.
Title: Re: OLd Bike Ignition Options
Post by: Lozza on September 02, 2014, 07:20:17 am
Most late model 125/250 ignitions can be adapted. Post 97 CR 250 has 12v output so you can run programmable ignitions. The ignition curves are what you should look at.
Title: Re: OLd Bike Ignition Options
Post by: PEZBerq on September 02, 2014, 07:54:05 am
Electrex World, Horse Power Ignitions and Powerdynamo (MZB) all make good ignitions for vintage two strokes. Include stator, coil, CDI and flywheel. Electrex World stators often allow you to reuse the original flywheel.
Title: Re: OLd Bike Ignition Options
Post by: KTM47 on September 02, 2014, 10:26:40 am
Horse Power Ignitions http://www.hpi.be/ (http://www.hpi.be/) in Belgium appear to have ignitions for everything.

You can buy directly from them.

I have got one on my Maico 490 and I am more than satisfied with it.
Title: Re: OLd Bike Ignition Options
Post by: MaxPower on September 03, 2014, 01:16:30 am
Most late model 125/250 ignitions can be adapted. Post 97 CR 250 has 12v output so you can run programmable ignitions. The ignition curves are what you should look at.

Have you seen this work?
I was thinking of fitting a current 125 ignition to my old bike at some point. It has got to make it run better. May not be legal for old bike racing, but I'm always racing it
Title: Re: OLd Bike Ignition Options
Post by: Tahitian_Red on September 03, 2014, 05:59:23 am
Most late model 125/250 ignitions can be adapted. Post 97 CR 250 has 12v output so you can run programmable ignitions. The ignition curves are what you should look at.

Thanks Lozza!

I'm thinking of replacing the PVL on my '83 CR480.  The CR480 ignition is on the right side, where as all the CR500's are on the left.  Would this cause a conflict because of rotation?  The companies listed only offer CR500 replacements.  Could an '80's KTM 500 replacement be adapted?
Title: Re: OLd Bike Ignition Options
Post by: MaxPower on September 03, 2014, 09:16:48 am
Perhaps you could somehow use your stock stator and connect it to a more modern CDI
Title: Re: OLd Bike Ignition Options
Post by: Lozza on September 03, 2014, 11:01:23 am
Most late model 125/250 ignitions can be adapted. Post 97 CR 250 has 12v output so you can run programmable ignitions. The ignition curves are what you should look at.

Thanks Lozza!

I'm thinking of replacing the PVL on my '83 CR480.  The CR480 ignition is on the right side, where as all the CR500's are on the left.  Would this cause a conflict because of rotation?  The companies listed only offer CR500 replacements.  Could an '80's KTM 500 replacement be adapted?

I would have to check most DC/DC ignitions (some HV) it doesn't matter which way the rotor spins, you might have to reverse the polarity of the pick up or move the rotor on the flywheel to correct the timing.

Most late model 125/250 ignitions can be adapted. Post 97 CR 250 has 12v output so you can run programmable ignitions. The ignition curves are what you should look at.

Have you seen this work?
I was thinking of fitting a current 125 ignition to my old bike at some point. It has got to make it run better. May not be legal for old bike racing, but I'm always racing it
Completely legal no problems at all.
Perhaps you could somehow use your stock stator and connect it to a more modern CDI
Definantly not, old stators output 'dirty'signals that modern electronics don't like
Title: Re: OLd Bike Ignition Options
Post by: Brian Watson on September 03, 2014, 12:16:10 pm
PVL's work in either direction...
Title: Re: OLd Bike Ignition Options
Post by: brent j on September 03, 2014, 07:44:33 pm
I have a YZ80J ignition on my TM125 and it's a big improvement, easier starting, better performance, better idling.


Title: Re: OLd Bike Ignition Options
Post by: John Orchard on September 03, 2014, 09:10:05 pm
I have a YZ80J ignition on my TM125 and it's a big improvement, easier starting, better performance, better idling.


Did the 80J rotor go straight on with the original keyway placement?
Title: Re: OLd Bike Ignition Options
Post by: PEZBerq on September 03, 2014, 09:12:18 pm
Perhaps you could somehow use your stock stator and connect it to a more modern CDI

Yes this can be done. I have done it on a Husky two stroke SEM stator and used a pit bike CDI and coil. Worked very well.
Title: Re: OLd Bike Ignition Options
Post by: SlideRulz on September 03, 2014, 09:36:47 pm
Now this type of topic has so much more value than the never ending rule debating crap that has dominated recently.
Lotsa great ideas, cheers gents.
Title: Re: OLd Bike Ignition Options
Post by: brent j on September 03, 2014, 10:25:04 pm
I have a YZ80J ignition on my TM125 and it's a big improvement, easier starting, better performance, better idling.


Did the 80J rotor go straight on with the original keyway placement?
No, the taper is different but can be machined. The backing plate needs an adaptor which is fairly easy to make.
The key way doesn't line up but then I don't use a key

A few people were interested in my ignition set up at the recent CMX Nats. I said I will provide them with the relevent info and I'll do the same on this site when I get a chance.
Photos and a description of what I did



Title: Re: OLd Bike Ignition Options
Post by: KTM47 on September 04, 2014, 11:19:07 am
Most late model 125/250 ignitions can be adapted. Post 97 CR 250 has 12v output so you can run programmable ignitions. The ignition curves are what you should look at.

Thanks Lozza!

I'm thinking of replacing the PVL on my '83 CR480.  The CR480 ignition is on the right side, where as all the CR500's are on the left.  Would this cause a conflict because of rotation?  The companies listed only offer CR500 replacements.  Could an '80's KTM 500 replacement be adapted?

The Maico ignition is also on the right hand side, however the stator etc appears to be able to work rotating either way.  Everything except the rotor and backing plate to mount stator too are universal.

Email HPI with what you want they may have something they don't list or a set up that can use the standard rotor.
Title: Re: OLd Bike Ignition Options
Post by: MaxPower on September 06, 2014, 08:05:32 am
Id be very interested to hear what you did to make it work.
I cant imagine not needing the key
Title: Re: OLd Bike Ignition Options
Post by: Lozza on September 06, 2014, 08:10:45 am
Woodruff key is for alignment at the factory and ham fisted apprentices at a dealer. The taper holds the flywheel on
Title: Re: OLd Bike Ignition Options
Post by: MaxPower on September 12, 2014, 10:01:00 am
Tahesian Red, another modern ignition option might be from a late model Husqvarna CR250 or WR360.
JD has programmable dual map ignitions for those bikes.