Author Topic: Project Assembly  (Read 18349 times)

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Offline LWC82PE

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Re: Project Assembly
« Reply #75 on: May 23, 2009, 07:46:34 pm »
frosty for polished cases i take them off the motor and bead blast out any corrosion and blast in the recess' for the screws and then use hand tools, sandpaper and air or electric sanders to get all the little knicks,burs and deep scratches out then i use various grade scotch bright wheels on a pedistal polishing machine (bench grinder with grining wheels removed) and the i use a stiched calico/rag mop with a polishing compound, then finish off with an un-stictched rag mop wheel. After that i use degreaser to remove all the black polish left behind then also wash of with detergent. The end result is a mirror finish on alloy. Is that what you wanted? if you dont have access to that equipment you can use sand paper and then work your way through the grades of wet and dry paper, then use green sotch bight pads, then use black and gold steel wool soap pads with water. this will give a finish very, very close to pure miror finish (good enough for most people). If you want it a tad better then use a soft rag and polish by hand with Autosol or Reflection Metal polish. Relfection is the better of the 2. You can actually use Relfection polish after about grade 800 wet and dry, thats how good that stuff is.
« Last Edit: May 23, 2009, 07:49:57 pm by LWC3077 »
Wanted - 1978 TS185 frame or frame&motor. Frame # TS1852-24007 up to TS1852-39022

Ji Gantor

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Re: Project Assembly
« Reply #76 on: May 23, 2009, 07:47:32 pm »
Loctite the internal holding nut to the threaded rod.
We don't want it moving around.

Ji

Offline frostype400

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Re: Project Assembly
« Reply #77 on: May 23, 2009, 07:50:18 pm »
Thanks Leith i have saved that info ill give it a crack when the little gt80 is nearly finished unless someone has nos cases and head and barrel thanks alot Michael. :)
1971 tm400 and PE's

Ji Gantor

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Re: Project Assembly
« Reply #78 on: May 23, 2009, 07:52:17 pm »
When both nylon wedges are installed at the base of the air box the threaded rod is where its designer intended straight up.

Ji

Offline frostype400

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Re: Project Assembly
« Reply #79 on: May 23, 2009, 07:55:27 pm »
That looks great Ji did you make your own air filter cage and for any specific filter is the airbox the same dementions as stock or larger/smaller thanks Michael. :)
1971 tm400 and PE's

Ji Gantor

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Re: Project Assembly
« Reply #80 on: May 23, 2009, 07:55:28 pm »
To make sure the lower nut does not come loose I have drilled a 2mm diameter hole and twisted some S/S safety wire to secure.

Ji

Ji Gantor

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Re: Project Assembly
« Reply #81 on: May 23, 2009, 08:00:47 pm »
The CZ air box has two strut brackets that attach to the frame. They are made of steel and painted.
I decided that I would like them to be made from aluminium so down to Bunnings.
Bunnings sells this aluminium bar for about $5.00.
I traced the original bracket onto some scrap paper.

Ji

Ji Gantor

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Re: Project Assembly
« Reply #82 on: May 23, 2009, 08:03:59 pm »
I guillotined off a piece and shaped the ends with a bench grinder.

Ji

Ji Gantor

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Re: Project Assembly
« Reply #83 on: May 23, 2009, 08:07:00 pm »
Then I clamped our new strut into the mill vice and fired the old girl up.
I love slotting holes, I mean who doesn't.

Ji

Ji Gantor

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Re: Project Assembly
« Reply #84 on: May 23, 2009, 08:11:12 pm »
Deburr and clean her up and hey presto "Here Is One I Made Earlier"
Cheap parts, I love it.


Ji

Ji Gantor

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Re: Project Assembly
« Reply #85 on: May 23, 2009, 08:18:22 pm »
Hi Frostype400,
Yep what LWC said.
It takes time but you get a great finish.
If you have a commercial company polish your cases they charge about $60.00 a case. The CZ has 6 cases in all so that would be $360.00.

Ji

Ji Gantor

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Re: Project Assembly
« Reply #86 on: May 23, 2009, 08:21:51 pm »
Hi Frostype400,
No, I purchased a Uni Filter that came with the foam and the cage all in one.
I can not make everthing, there is just not enough time My wife still tells me that she wants to see me once a day at least.

The plastic air box was made in the States and is very similar to the CZ one.

Ji
« Last Edit: May 23, 2009, 08:44:01 pm by Ji Gantor »

Ji Gantor

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Re: Project Assembly
« Reply #87 on: May 23, 2009, 08:24:54 pm »
Hi Paul,
Thanks for thinking of me but I have enough projects to fill my days for the next two seasons. Then my wife demands that the kitchen floor is to be tiled or I will be leaving her, or something like that, I was too busy to hear her over the mill.

Ji

Ji Gantor

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Re: Project Assembly
« Reply #88 on: May 23, 2009, 08:31:58 pm »
Hi maicomc490t,
Yeah I probably missed a whole heap of spots on the engine.
I just don't have the time to get the bike ready the way I would like before CD6.
I will try harder next time with the photoshop so you don't see my oversights.

Next project !
Kitchen floor tiles or I will have to restore my wedding tackle.
I don't understand what that means, my wife told me to write it. She tells me she knows whats best for me.

Ji
 
 

Offline frostype400

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Re: Project Assembly
« Reply #89 on: May 23, 2009, 09:11:49 pm »
oh well looks good now you have done alot of work to it by the looks of it good job thanks Michael. :)
1971 tm400 and PE's