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Author Topic: Making Maico Parts  (Read 3187 times)

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Ji Gantor

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Making Maico Parts
« on: February 13, 2009, 09:27:37 am »
Has anybody else been making parts that they could not get or just wanted to give it ago.

If so lets see images of what you have made.

This new part is a chain guide.
I first made a template out of cardboard.

Ji
« Last Edit: February 13, 2009, 10:02:38 am by Ji Gantor »
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Ji Gantor

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Re: Making Maico Parts
« Reply #1 on: February 13, 2009, 09:28:45 am »
Chain guide.

Then I cut out the alloy and nylon.

Ji
« Last Edit: February 13, 2009, 10:18:39 am by Ji Gantor »
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Ji Gantor

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Re: Making Maico Parts
« Reply #2 on: February 13, 2009, 09:31:44 am »
Chain guide.

I gave my creation a polish and a test fit.
I was going to port it for sex appeal but I got lazy.

Looking good.

Ji
« Last Edit: February 13, 2009, 11:51:16 am by Ji Gantor »
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Ji Gantor

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Re: Making Maico Parts
« Reply #3 on: February 13, 2009, 09:50:15 am »
This is a KTM rear disc guard I made 3 years ago.
It looks rough because it has had a really hard life ( you have no idea ).
I am surprised that it still looks this good.

Ji
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Ji Gantor

  • Guest
Re: Making Maico Parts
« Reply #4 on: February 13, 2009, 09:58:31 am »
Maico rear brake rod hardware and steering stop.
Stainless steel and alloy.

Shiny Happy

Ji
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Ji Gantor

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Re: Making Maico Parts
« Reply #5 on: February 13, 2009, 10:00:56 am »
Maico rear brake rod.
Stainless steel.


Ji
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Ji Gantor

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Re: Making Maico Parts
« Reply #6 on: February 13, 2009, 10:09:52 am »
How about a tool.

This is a piston stop I made a few years back.

Ji
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Ji Gantor

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Re: Making Maico Parts
« Reply #7 on: February 13, 2009, 10:11:02 am »
Another handy tool.
A chain braker.

Ji
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Ji Gantor

  • Guest
Re: Making Maico Parts
« Reply #8 on: February 13, 2009, 10:32:20 am »
Maico foot peg step bolts.
Stainless steel

Ji
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Ji Gantor

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Re: Making Maico Parts
« Reply #9 on: February 13, 2009, 10:34:43 am »
Maico rear chain tensioner.
Alloy.
The images shows two being made at the same time.


Ji
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Ji Gantor

  • Guest
Re: Making Maico Parts
« Reply #10 on: February 13, 2009, 10:38:04 am »
Maico swingarm end cap.

Before.
Steel.

Ji
« Last Edit: February 13, 2009, 10:42:01 am by Ji Gantor »
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Ji Gantor

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Re: Making Maico Parts
« Reply #11 on: February 13, 2009, 10:41:03 am »
Maico swingarm end cap.

After.
Alloy.

Ji
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Ji Gantor

  • Guest
Re: Making Maico Parts
« Reply #12 on: February 13, 2009, 10:58:13 am »
More tools,
These are all the Maico bearing insertors.

All made from alloy.

Ji
« Last Edit: February 13, 2009, 11:00:12 am by Ji Gantor »
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Ji Gantor

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Re: Making Maico Parts
« Reply #13 on: February 13, 2009, 11:12:19 am »
Maico rear mud flap.
It keeps junk off the gear box.

Nylon and rubber.

Ji
« Last Edit: February 13, 2009, 11:19:43 am by Ji Gantor »
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Offline ba-02-xr

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Re: Making Maico Parts
« Reply #14 on: February 18, 2009, 08:01:15 am »
Be carful with the steel piston stop. When I was working on chainsaws I saw a few guys punch holes in pistons with steel piston stops. I liked to use a peice of rope coiled up in the combustion chamber. You wouldnt happen to have a lathe would you.
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