Hmmmm, if I was gunna muck with an engine I would have a base of known settings which I know that works. The manufacturers recommendation including recommended fuel would be a good start
. Try it and see. If it doesn't work you know who to blame
. If it does work what more could you want
.
Hmmmm, rhetorical question
. If you want more higher octane fuel is an obvious. 91 octane does seem low for a racing two stroke (is that a fair dedscription of the 09 KTM 50SX?). The cycle you described, 96 BP ultimate, runs fine, misfires, new plug, 96 BP ultimate, runs fine, misfires, sounds like a fowling plug to me. Suggests one ot two things to me,
1/ wrong plug heat range (is the kid particularly novice and lugging the engine - if so try 'hotter' plug) or
2/there is something in BP Ultimate that the bike/engine/plugs does burn off and accumulates on the plug. This is possible. Oil ain't oil, Soul and fuel ain't fuel, mate. There are lots of additives and they vary from brand to brand. Try another high octane fuel such as Shell Optimax or whatever.
Is the bike gonna be a paddock basher or a race bike? If its gonna be a race bike and you want the max, ask the KTM dealer if there are various thickness base and head gaskets. KTM use to offer various thickness base and head gaskets for its two strokes and you could use them to good effect slightly raising and lowering ports and compression ratios to your hearts content or your ultimate frustration
.
(60:1 seems lean on the oil to me
. I would go with OEM specs).