We regularly use Maico 440 pistons in RM400's with excellent results at 82mm which puts the bike close to 430cc. I believe there is enough in the cylinder wall to go to 84mm using a 2.0mm O/S Maico 440 piston, but that's as far as you'll get and even then the liner is getting thin. I haven't had to go that far yet, but no doubt will one day. I actually hated the last RM400 we did at 82mm, with a derestricted standard pipe. The bike was fun for about 5 minutes with a brutal aggressive hit, but after that it just became tiring and hard to ride. Apparantly a DG pipe & muffler combo goes a long way to smooth the power or so I'm told.
Cheers,
K