Author Topic: DT175A racer.  (Read 4787 times)

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Offline Nathan S

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DT175A racer.
« on: July 15, 2008, 11:10:43 pm »
OK, so this one isn't finished yet, but tonight it started to look like a bike, so I'm all happy and full of enthusiasm...

This was a $50 special that was laying in the same paddock as my MX125A. I grabbed it because.... well, I'm not exactly sure why....

Anyhow, it was a '74 DT175 with matching numbers, and very little else to recommend it - the engine was full of water and corrosion due to being left sitting with no intake.
At some point, my brain decided to build it up as a cheap and cheerful, very low budget racer.
The colour scheme was decided upon simply because I had the decent IT400C front guard in the shed... That sums the whole build up, really - just use whatever I've got, even if it isn't brilliant.

Motor.
Motor was given a freshen up with new bearings and seals. The barrel was a freebie from a friend - its on the original bore, and has been ported a bit. Interestingly, the porting is pretty close to what Lozza recommended for my YZ175. The piston is the least worn one from my pile (rough, I know) but compression seems excellent.
The crank was (amazingly) in beautiful condition, despite the water having sat in the top end.
Sub-total: $80 for bearings and seals.

Ignition is (once again) an electronic set-up from a monoshock DT175 - but I think the stator is dead, as there's no spark regardless of what CDI box I use (coil is known to be good). This is why the stator cover is removed in the pics.
Carby is a 34mm jobbie that was donated by a forum member. It fits between the pipe and cases only when twisted slightly anti-clockwise.... And is a very tight fit into the original rubber intake boot! Air filter is a sock filter, which I hate, but am going to put up with.
Sub-total: $80 + $45 for a pair of sock filters + a favour = $125.

Pipe is YZ or MX125A, with a dodgy stinger. Again, another freebie from another mate. Fitting it was hard work, and I nearly gave up and just slapped the standard DT pipe on. A LOT of material had to be removed from the cylinder head fins, and a custom bracket needed to be made for the pipe mount. Because I didn't think of this until after I'd painted the frame, I simply made a small plate from scrap aluminium and used a couple of "P clips" to hold it to the frame.

Frame/suspension.
With the engine sorted, I cut all of the extra brackets off of the frame, and fabricated MX-style rear guard mounts.
It was then painted in White Knight gloss black epoxy enamel.
Subtotal: $125 + $15 = $140.

Footpegs are pit bike specials. $45/pair, and they fit straight into the DT footpeg mounts. The LHS mount was missing, but Tim754 sent me a brand newie. The RHS mount was very poorly welded to the frame, so I cut it off and welded another one on.
Sub-total: $140 + $45 + another favour = $185.

Forks are DT250, from a $70 DT250B wreck. They're actually really good forks with just the barest hint of rust, and apparently good seals. New tapered roller steering head bearings were $75.
Shocks are from my DT125 racer, as its getting a YSS upgrade. Ditto the rear wheel - the 125 is getting a newly built wheel with non-rusty spokes and a non-DID rim.
Front wheel is from my shed - its ugly but spins nicely.
Sub-total: $185 + $70 + $75 = $330.

Body work and bits.
Tank is a real roughy - it came on a $10 wreck that I bought 18 months back. Some bog and some aerosol paint has it looking presentable - in the pictures at least...
LHS side plate is a spare YZ125C item from the shed, while the RHS one is all about Nathan teaching himself how to fibreglass. It is suitably ordinary.
Front plate is a VMXPlastics jobbie - it makes the rest of the old plastics look like shit...  :D
Seat is also from the DT125, as its scoring a MX125 fibre glass seat.

The rear guard is worth mentioning: It's one of the VMXPlastic's first YZ125D/E rear guards that have been released into the wild, and I went and hacked into it to fit a DT frame....

New grips, chain, kill-switch and front brake lever blade. Clutch lever is late model KX (I scored a big pile of these from another friend: $0)

Tyres, throttle assembly, bars and are left-overs. Cables are ratted from my pile.

Sub-total: $330 + $50 fibreglass kit + $5 tank + $30 front plate + $50 guard + $15 grips + $20 kill-switch + $12 lever + $45 chain + yet another favour = $560.

There's probably another $40 in new bolts and oils, so I feel that calling it a $600 bike is fair.
(I apologise if I've screwed up the figures. I kept remembering things, and then tried to add them in).

If I can sort out the lack of spark, and there's no other unforeseen dramas, it will debut at the Crawford River Classic this weekend.

Future plans are a rebore, and a MX-replica seat. I think that it'll probably become more of a Vinduro bike than a VMXer, especially once I get around to finishing my DT250A racer.






Yes, my shed is a pig-sty. :-[

As always, the list of people who have helped (directly or indirectly) long:
Tim, Snowy, VMX Plastics, YZ360A, lms, Quickie, 090, Wright Motorcycles, Nifty, Lozza, and undoubtedly some others that I forget right now. (My apologies if you're one of them!)
« Last Edit: July 15, 2008, 11:24:56 pm by Nathan S »
The good thing about telling the truth is that you don't have to remember what you said.

mainline

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Re: DT175A racer.
« Reply #1 on: July 15, 2008, 11:25:55 pm »
a number of things...

congrats on the bike, thrifty and cool don't usually go together.

secondly, nice to see you give yourself a nice spacious area to work in like myself  ;D

and last, thanks for not showing any pics of the mutilated guard as I'm trying to get my hands on one.

Offline Nathan S

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Re: DT175A racer.
« Reply #2 on: July 15, 2008, 11:31:28 pm »
and last, thanks for not showing any pics of the mutilated guard as I'm trying to get my hands on one.

That wasn't deliberate - Scott's not happy with the blue ones but it is clearly one of the few pretty parts of this bike...
But AFAIK, the white ones are just a matter of ringing and asking for one (and paying the money, of course....). Same goes for the clear and yellow.

The good thing about telling the truth is that you don't have to remember what you said.

mainline

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Re: DT175A racer.
« Reply #3 on: July 15, 2008, 11:36:52 pm »
Cool, I've been lazy and just sent an email via ebay. Might have to pull my finger out and give them a call tomorrow.

it's late, don't you have to go to work tomorrow?

firko

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Re: DT175A racer.
« Reply #4 on: July 15, 2008, 11:38:31 pm »
I love stuff like this. Even though Nathan and I have disagreed on a couple of points over the years, I like his cheap and cheerful attitude to the sport. I've been hoisting the low buck flag ever since my cheapo Suzuki and that's why I'm pushing the dunger 100 class (for want of a better name!) .  Even though I've got some upmarket items underway in the shed, I still do them as cheaply as possible by using lateral thinking, bartering and eBay. For every trick upmarket bike I build, I like to build a low tech cheapy. That's why there is a Suzuki Honcho on it's workstand, right next to my Cheney and Hindall.
Guys like Nathan and Doc are the heart and soul of what this sport is about. I love blokes like Jonsey and the amazing top end of the scale bikes he builds but he'd be the first to agree with me that while bikes like Black Betty or my Hindall Ducati are cool things, the real soul is in the bikes Nathan and Doc build out of shit. There should be more of it.

Offline Nathan S

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Re: DT175A racer.
« Reply #5 on: July 15, 2008, 11:47:42 pm »
Thanks Firko. :)

Mainline - 7 weeks off work! ;D Beers on week-nights, day trips to pick up bike stuff, sleep in till 10am... I'm tellin' ya, working is for mugs....
The flip side is that I took the time off for a reason, and dammit, that reason has been working us hard! :) (Over the years, I've heard lots of people talk about those single mothers pumping out kids for the welfare benefits. As far as I'm concerned, if they're willing to put in the effort, they can have the money - the money you'd get for your time and effort in paid employment would crap on what Centrelink would give you...)
Still, wouldn't miss it for quids.
The good thing about telling the truth is that you don't have to remember what you said.

firko

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Re: DT175A racer.
« Reply #6 on: July 15, 2008, 11:53:50 pm »
Girl, Boy? Name?....Delayed action congratulations to all three of you. It's hard work Nathan but it's the best job on Earth.

Offline Nathan S

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Re: DT175A racer.
« Reply #7 on: July 16, 2008, 12:03:07 am »
Thomas Patrick Senior. Born 13-5-08 - Friday the 13th and also his mother's birthday... Text-book birth, with no dramas (except mum and dad being clueless and leaving home too late).

7 pound 5 at birth, but has packed it on since.
The good thing about telling the truth is that you don't have to remember what you said.

Offline vandy010

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Re: DT175A racer.
« Reply #8 on: July 16, 2008, 01:57:41 am »
congrats Nathan on two counts mate! first of all for your young fella arriving in good health and then obviously for the bike in this thread. love the little Yammies and you seem to do good things with them.
being a parent is terrific! hope it all goes well for the Senior's.
"flat bickie"

TM BILL

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Re: DT175A racer.
« Reply #9 on: July 16, 2008, 04:10:35 pm »
Congratulations Nathan to you and your wife  :) Cool bike To 8) as firko says you have a great attitude to the sport  :)

Quicksilver

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Re: DT175A racer.
« Reply #10 on: July 16, 2008, 04:20:36 pm »
Congratulations to you both on birth of your son.
Neat bike too mate, well done.

YSS

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Re: DT175A racer.
« Reply #11 on: July 16, 2008, 04:38:04 pm »
Congratulations Nathan and MRS Nathan. Lets hope he will be growing up using your fleet and give you joy 8)

Offline Tim754

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Re: DT175A racer.
« Reply #12 on: July 16, 2008, 05:54:56 pm »
Neat! and ya bikes a pearler too!!! ;) Cheers to the family Tim
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Re: DT175A racer.
« Reply #13 on: July 16, 2008, 08:09:44 pm »
Hey Nathan! I've sent a couple of pm's regarding the carby i sent a while ago. Have you received the carby or the pm's?

Offline Nathan S

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Re: DT175A racer.
« Reply #14 on: July 16, 2008, 08:35:22 pm »
Yes to both (and thanks) - the catch is that everytime I try to reply, the PC bogs out...

PM me your account details and I'll sort it out.
The good thing about telling the truth is that you don't have to remember what you said.