Author Topic: 1985 KX250D1 Restoration  (Read 7675 times)

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Offline AdamN

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1985 KX250D1 Restoration
« on: June 18, 2013, 01:29:22 PM »
 This has been going on for some time now, and I expect it will be some time still until it is a go-er.

I bought this off EBay in QLD for way too much, did a 2 person 22hr non stop turn around drive to get it. When I arrived, my heart sank, I had been had, it was much much worse than I expected. Serves me right for not asking for better pics. In hindsight, I should have walked away, but after driving so far, I had to bring something home.... Having said that, I don't know how many of these are around, and I do love the look of it.

the Ebay pic and in my garage:





The only original parts from these 2 pics  that are on the resto are the frame, left radiator shroud, right side cover, rear shock, both hubs and some spokes, the crankshaft and transmission shafts and the carby. I kid you not, every other item has been replaced with something better. I had bought a steaming pile of.......

the rear rim after removing the tyre:




The search for NOS Kawasaki parts has been challenging not to mention expensive. I found a NOS cylinder, piston, rings, rod and bearings, main bearings, seals, carby to airfilter duct, fornt and rear spokes, gear lever, rear brake arm, Uni Trak bushes bearings and seals, left side cover, right radiator shroud, "250" side panel decal which I have had copied. The list is extensive. Good second hand parts were sourced from around the world, including both rims, both radiators, very nice OEM pipe and original muffler, a better airbox, better swing arm that wasn't butchered, better seat base plus a whole heap of bits that I can't remember. What isn't OEM Kawasaki? Seat foam and cover, UFO F & R guards and front plate and handlebars and not much else. I know the guards are '86 model ones, but I'm not a fan of the '85 style, and I got these cheap.

As it is now in my office, pretty much just a frame with some plastics fitted:













The engine is together in the garage waiting fitment. I have had the rims polished like chrome and am going to send them in for re anodizing as they are a bit blingy for me. Once the wheels are done I can make it a roller and put the engine in the frame and the rest will fall together. Then it's just the rear shock re build and put the 2 boxes of NOS parts on it and it will be complete.

Don't ask me what it has cost so far, or if I will ride it................

Adam
'82 PE175Z, '92 YZ125D1, '93 WR500ZE, '13 KTM350EXC-F, '16 Husky TE300

Offline Nathan S

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Re: 1985 KX250D1 Restoration
« Reply #1 on: June 18, 2013, 03:46:58 PM »
Stop it Adam - you're making the rest of a look bad!
 ;D

The good thing about telling the truth is that you don't have to remember what you said.

Offline whitey 43

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Re: 1985 KX250D1 Restoration
« Reply #2 on: June 18, 2013, 04:20:12 PM »
That looks bloody fantastic! Is that the bike from Redland Bay?

Offline AdamN

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Re: 1985 KX250D1 Restoration
« Reply #3 on: June 18, 2013, 04:52:58 PM »
I can't remember whitey ???. I know it was on the north side of Brissy. That trip was a bit of a blur :o. I picked it up over 12 months ago now.

Adam
'82 PE175Z, '92 YZ125D1, '93 WR500ZE, '13 KTM350EXC-F, '16 Husky TE300

Offline suzuki59

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Re: 1985 KX250D1 Restoration
« Reply #4 on: June 18, 2013, 05:37:31 PM »
Looks good so far mate,is this one a "keeper"?

Offline John Orchard

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Re: 1985 KX250D1 Restoration
« Reply #5 on: June 18, 2013, 06:36:22 PM »
Lookin good so far  :-)  I think most of us can relate to buying a shitbox or two and the stressful job of rebuilding it, every bike I see that has been rebuilt I feel for the builder.  That's why I can't believe how cheap bikes are advertised for after rebuilding them; the hours on ebay alone looking for parts is huge!

You'll enjoy it when it's finished, keep it till you die and it'll make you smile.
Johnny O - Tahition_Red factory rider.

Offline AdamN

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Re: 1985 KX250D1 Restoration
« Reply #6 on: July 25, 2013, 03:11:00 PM »
Been doing a bit to the KX, should be ready soon.



Adam
'82 PE175Z, '92 YZ125D1, '93 WR500ZE, '13 KTM350EXC-F, '16 Husky TE300

Offline suzuki59

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Re: 1985 KX250D1 Restoration
« Reply #7 on: July 25, 2013, 03:16:35 PM »
Getting there and looking good Adam  ;D

Offline Hoony

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Re: 1985 KX250D1 Restoration
« Reply #8 on: July 25, 2013, 03:18:41 PM »
love your work, that is a very nice model very clean lines.

i love it.
Long time Honda Fan, but all bike nut in general, Big Bore 2 stroke fan.    http://www.youtube.com/watch?v=XJoKP6MawYI
1985 Honda CR500RF "Big Red"
1986 Honda CR250RG
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Re: 1985 KX250D1 Restoration
« Reply #9 on: July 25, 2013, 03:21:52 PM »
That's looking superb  8) bloody good effort , they are a great looking bike and well worth the effort IMHO  :)

Offline AdamN

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Re: 1985 KX250D1 Restoration
« Reply #10 on: August 20, 2013, 01:15:42 PM »
OK bit of an update, it is officially finished and done!

Had it running the other day, just needs some tweaking of the carb and we are good to go. I have to take it out and get some good pics of it in the sun and will update this thread.






Adam
'82 PE175Z, '92 YZ125D1, '93 WR500ZE, '13 KTM350EXC-F, '16 Husky TE300

Offline 80-85 husky

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Re: 1985 KX250D1 Restoration
« Reply #11 on: August 20, 2013, 01:33:16 PM »
bang a headlight on it and go vinduro riding.... much more value

Offline kdx Geoff

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Re: 1985 KX250D1 Restoration
« Reply #12 on: August 20, 2013, 01:41:09 PM »
Looks Great Adam  :)

Going back over your post, what was that muck on the inside of the rear rim you pictured ?

Geoff
Buying kdx air cooled drum brake unitrak bikes and parts

Offline Davey Crocket

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Re: 1985 KX250D1 Restoration
« Reply #13 on: August 20, 2013, 02:23:17 PM »
Great job mate.....very cool bike.
QVMX.....Australia's #1 VMX club......leading the way.

Offline AdamN

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Re: 1985 KX250D1 Restoration
« Reply #14 on: August 20, 2013, 02:24:30 PM »
Geoff, that was the best case of DID rim corrosion I have ever seen :o. Even the scrap metal dealer didn't want it ;D
It has 86/87 KX250 Excell Tagasako rims on it now which I had polished then anodised.

Adam
'82 PE175Z, '92 YZ125D1, '93 WR500ZE, '13 KTM350EXC-F, '16 Husky TE300