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Author Topic: Cleaning up a Kickstart spline.  (Read 1259 times)

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Offline Freakshow

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Cleaning up a Kickstart spline.
« on: August 17, 2010, 01:03:05 pm »
IS there anyway to clean up a kick start spline ???

i tried to fit a Dt2 kickstart on my bike only to find the spline used is the same but the Kicker on the ealry ones must be thinner width hense the 2/3 is too wide and stick out from the end of the kick axle.

Never fear i have one that will fit must be the correct thinner early Dt1, but the splines are a little crocked and wont go on properly.  Is ther anyway to strainghten and clean them up ?  its not a knucle so i cant just change the head, and like i said all the other ones are later model and are thicker so cant interchange.

So after a fix to the spline or an ealry kicker if anyone has one.
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Offline shorelinemc

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Re: Cleaning up a Kickstart spline.
« Reply #1 on: August 17, 2010, 02:09:56 pm »
use a cig spanner ;D
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Offline rocketfrog

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Re: Cleaning up a Kickstart spline.
« Reply #2 on: August 17, 2010, 03:00:27 pm »
Cant be done with a small file and some 80 grit paper doubled over?
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Offline Freakshow

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Re: Cleaning up a Kickstart spline.
« Reply #3 on: August 18, 2010, 11:39:48 am »
not really there a bit jaded. IS it a pressed thing orignally ? like if i get an old shaft and try to sharpen the edges cant i hmer it home and retap em ?
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Offline Mike52

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Re: Cleaning up a Kickstart spline.
« Reply #4 on: August 18, 2010, 06:39:35 pm »
Selling a cheap Dremmel copy at Bunnings rite now [ $20]
The kit has tiny cutoff wheels in it.
I find them handy for stuff like that.
Mike
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