Author Topic: HELPPPPPPPPPP  (Read 3339 times)

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Offline Mike52

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HELPPPPPPPPPP
« on: August 07, 2010, 04:08:18 PM »
Has anyone ever been able to repair this problem?
Have NOT been able to find a replacement.
Unfortunately the crack goes all the way through. :)

85/400WR,86/240WR,72/DKW125,Pe250c,TC90,TS100,XT250,86/SRX250,XR400r
Friend  struggling up a hill on a old bike at MTMee .http://www.youtube.com/watch?v=cjj6E2MP9xU.

Offline Mike52

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Re: HELPPPPPPPPPP
« Reply #1 on: August 07, 2010, 04:13:34 PM »
Ha there you go I,ve been looking for a while and the moment I did this post I found a supply.
Silly me. ;D
85/400WR,86/240WR,72/DKW125,Pe250c,TC90,TS100,XT250,86/SRX250,XR400r
Friend  struggling up a hill on a old bike at MTMee .http://www.youtube.com/watch?v=cjj6E2MP9xU.

Offline Davey Crocket

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Re: HELPPPPPPPPPP
« Reply #2 on: August 07, 2010, 05:57:59 PM »
Yamaha jet ski manifolds look very similar.
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Offline jerry

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Re: HELPPPPPPPPPP
« Reply #3 on: August 08, 2010, 10:03:53 AM »
JI would have a way of welding that! Jerry

Offline Slakewell

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Re: HELPPPPPPPPPP
« Reply #4 on: August 08, 2010, 12:11:38 PM »
I have made them with 6mm Aluminum plate and 50 or Aluminum 60mm pipe, Machine a grove into the pipe to help the rubber boot stay on.
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Re: HELPPPPPPPPPP
« Reply #5 on: August 08, 2010, 12:25:23 PM »
Quote
JI would have a way of welding that! Jerry
;D ;D ;D ;D There'd be some sort of expensive special tool and special aeronautical goop sitting on the spotlessly clean Ji bench just waiting for occasions like this. ;D

Offline Mike52

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Re: HELPPPPPPPPPP
« Reply #6 on: August 08, 2010, 01:02:41 PM »
Quote
JI would have a way of welding that! Jerry
;D ;D ;D ;D There'd be some sort of expensive special tool and special aeronautical goop sitting on the spotlessly clean Ji bench just waiting for occasions like this. ;D

Now we,re starting to get some where. :)
Thanks Firko. :)
Ji ?
85/400WR,86/240WR,72/DKW125,Pe250c,TC90,TS100,XT250,86/SRX250,XR400r
Friend  struggling up a hill on a old bike at MTMee .http://www.youtube.com/watch?v=cjj6E2MP9xU.

Offline whitey 43

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Re: HELPPPPPPPPPP
« Reply #7 on: August 08, 2010, 03:10:58 PM »
Im not sure if it would work, but im in the tyre industry and we have this black "goop" that we use called securea cote...I have used on cut down sprintcar tyres,it dries soft and the sprintcars hammer their tyres and it holds up great...Food for thought....

Offline Mike52

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Re: HELPPPPPPPPPP
« Reply #8 on: August 08, 2010, 05:10:46 PM »
Im not sure if it would work, but im in the tyre industry and we have this black "goop" that we use called securea cote...I have used on cut down sprintcar tyres,it dries soft and the sprintcars hammer their tyres and it holds up great...Food for thought....

How do I get my hands on some Whitey? :)
85/400WR,86/240WR,72/DKW125,Pe250c,TC90,TS100,XT250,86/SRX250,XR400r
Friend  struggling up a hill on a old bike at MTMee .http://www.youtube.com/watch?v=cjj6E2MP9xU.

Offline odd1

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Re: HELPPPPPPPPPP
« Reply #9 on: August 08, 2010, 05:24:33 PM »
As a tempory fix and you can keep doing it. First clean the rubber part in turps  silicon the crack maybe V ing it out and then roughing up the edges to help bonding let dry, next go down to electrical supplier and ask for heat shrink it comes in different colours and sizes find a size that will fit over the square flange push the rubber boot into it but dont cut the heat shrink to short as once you heat it as the name implies it will shrink use either a gas flame or a good hot air heat gun (like a hair dryer) you can do a couple of layers if you want to give it a bit more strengh.Another way is the square flange looks about the size of a front tube cut  a section of tube and push the boot into it with a bit of luck you will have to stretch the tube over the square part of the flange and a hose clamp can be used on the round end it will need a bit of fine tuning but will keep you going until a replacement is available. Good Luck

Offline LWC82PE

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Re: HELPPPPPPPPPP
« Reply #10 on: August 08, 2010, 05:47:54 PM »
Sikaflex will fix that no worries. Its fuel resistant, really tough, stays stuck on and wont peel off. its great stuff. You can also buy it in cheaper 'Motospray' brand from Sprint Auto parts

When you put it on its really sticky and hard to smooth out but what i do is use a paint brush with a bit of paint thinners and then brush over it and it will look smooth. If you do a real good job you can make it look like its hardly been repaired.

http://www.elise-shop.com/sikaflex221-adhesivesealant-p-506.html?zenid=712718646adad5b0c2ee0eea64287fcf

You might have to go to their website http://www.sika.com.au/as i think there is a few different grades and i cant remember which one i use, i only know its a polyurethane adhesive/sealant. All i can tell you its not like normal silicone/silastic and it is fairly expensive.

« Last Edit: August 08, 2010, 05:50:40 PM by LWC82PE »
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Offline bazza

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Re: HELPPPPPPPPPP
« Reply #11 on: August 08, 2010, 05:51:52 PM »
i see 17 ways to fix that on JIs book of Rules and Cures
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Offline whitey 43

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Re: HELPPPPPPPPPP
« Reply #12 on: August 08, 2010, 07:38:01 PM »
Im not sure if it would work, but im in the tyre industry and we have this black "goop" that we use called securea cote...I have used on cut down sprintcar tyres,it dries soft and the sprintcars hammer their tyres and it holds up great...Food for thought....

How do I get my hands on some Whitey? :)
Its not the sort of stuff aus post would appreciate you posting...Im in brissie & Id be happy to give you some to try if you can pick it up....

Offline Freakshow

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Re: HELPPPPPPPPPP
« Reply #13 on: August 10, 2010, 04:17:40 PM »
Whats it out of - or for
74 Yamaha YZ's - 75 Yamaha YZ's
74 Yamaha  flattracker's
70  Jawa 2 valve speedway's

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Offline Mike52

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Re: HELPPPPPPPPPP
« Reply #14 on: August 10, 2010, 07:35:47 PM »
Whats it out of - or for

86 240 WR.
85 250 WR is the same.
Looking at some outta Amerika but they are 400,s and have a bigger carb.
Going to try some of these ideas as well
 because there are some real good ones here and I,ve got other inlets that could do with some care. :)
85/400WR,86/240WR,72/DKW125,Pe250c,TC90,TS100,XT250,86/SRX250,XR400r
Friend  struggling up a hill on a old bike at MTMee .http://www.youtube.com/watch?v=cjj6E2MP9xU.