Back to the 20 kg question given that factory guys broke a few I would say the main area of weight saving is the frame, the TM was just a TS sans brackets. RH wheels were massively lighter, titanium bolts, alloy brake lever, lighter casings, alloy tank, it all adds up.
Absolutely. TM Suzukis are built on the heavy side because in those early days motocross frame construction wasn't the science it is today so Suzuki played the safe game and made the bikes as sturdy as possible to avoid their products self destructing after a couple of months. They'd learned from the RH program that the super lightweight, thin walled RH frames only lasted half a season so that wouldn't have been good enough for a production machine.
Not Surprisingly the RH and TM design teams had very little interaction and according to DeCoster there was a lot of factory rivalry. The TM design team considered the RH boys elitest and the RH guys considered the TM team below them.
The only time that both worked together was when management insisted that the TM and RH have a passable resemblence to each other for marketing purposes.
The weight thing is the key to it all. My B&S frame is made from extremely thin walled 4130 Chro-Mo tubing, alloy swingarm, has a magnesium RL rear hub (supposedly the same as an RH), did have a sandcast OW Yamaha front hub but I sold it to an OW restorer and it now has a standard YZ250A wheel, lightweight Yamaha YZ250A forks,hollow chro-mo engine mount bolts and axles, plastic tank and the side panels are even held on by zip ties! The Cheney was also very similar but the Cheney frame is noticably heavier than the B&S. As a side point, the RH frame is almost identical to the Cheney after Olle Pederson had taken the Cheney Suzuki that Tom Ledbitter had raced back to Japan for evaluation (ie, copying).
(The B&S at CD6, with the adjustable steering head on full dirt track adjustment, hence the odd stance )