Author Topic: 4 Stroke mufflers  (Read 4424 times)

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Offline sudman

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4 Stroke mufflers
« on: October 26, 2009, 07:13:32 pm »
Ok I want to build a muffller to suit my XL350, I have made the header pipe 1 3/4" now what's the best way to go with the muffler, any ideas?

Thanks
PE175T,RM175T,C & J XL350 73,C&J XL350 75

oldfart

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Re: 4 Stroke mufflers
« Reply #1 on: October 26, 2009, 07:39:36 pm »
Sudman , Think I posted what you are looking for last year ::)
              Explained what I had used and how I went about it, I'm not the worlds fastest key board banger.    If you get stuck I'll repost it  ;)
 
             
             

Offline sudman

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Re: 4 Stroke mufflers
« Reply #2 on: October 26, 2009, 07:46:54 pm »
Thanks any idea what the thread was called
PE175T,RM175T,C & J XL350 73,C&J XL350 75

oldfart

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Re: 4 Stroke mufflers
« Reply #3 on: October 26, 2009, 07:56:10 pm »
Just finished a cuppa so I should be good for 1/2 hour  ;D
OD of large pipe is 76 mm  -   taper piece is 76mm X 50mm  - blank 76mm - small pipes 14mm Id

                                         

oldfart

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Re: 4 Stroke mufflers
« Reply #4 on: October 26, 2009, 08:08:32 pm »
Piece with holes drilled in , was re-drilled 6mm and more of .
I trimmed end blank so as to have 5 mm when butted to 76 mm round tube which gave me a nice area to weld  .( not yet )
Then drill a 50mm hole and inserted the 50mm small section with folded edges and welded it to cap ( 50mm piece inside ).....cleaned up weld ...... then welded it to 76mm tube

oldfart

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Re: 4 Stroke mufflers
« Reply #5 on: October 26, 2009, 08:19:54 pm »
Bunning has this ( 14 mm ID tube )  cut 6 pieces 50mm long and zip tie them together which will hold shape while you tack weld one end = 50mm OD
This is then welded to 76mm x 50mm  concentric reducer - baffle is then welded to 14mm sections
which is then trimmed so it fits inside 50mm end blank ( supported )
I have done it this way so as it can be repacked at any time , and internal baffle is supported at opposite end
             (  Pause  refill )
« Last Edit: October 26, 2009, 08:25:59 pm by oldfart »

oldfart

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Re: 4 Stroke mufflers
« Reply #6 on: October 26, 2009, 08:23:20 pm »
I have my muffler welded directly to tail section ( for looks ) with baffle being removable with a join mid section for ease of removal

Offline Nathan S

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Re: 4 Stroke mufflers
« Reply #7 on: October 26, 2009, 08:59:16 pm »
Best 4-stroke muffler has a straight-through baffle with an ID of 8~9mm.

Anything else allows them to sound like a f$%king 4-stroke, and should be avoided at all costs.
The good thing about telling the truth is that you don't have to remember what you said.

211kawasaki

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Re: 4 Stroke mufflers
« Reply #8 on: October 27, 2009, 09:12:42 am »
where are you Shane????  8)

Offline mick25

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Re: 4 Stroke mufflers
« Reply #9 on: October 27, 2009, 06:18:01 pm »
What about a gmc look a like that he makes for the HL500 it has a internal baffle, so there is no big muffler hanging of the back,or i have seen a two stroke muffler used on a xl350 it looked fine but it wasnt the org sweeper pipe,I have seen a few TT500s with big late models mufflers and they look out of place :o

Offline MX?

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Re: 4 Stroke mufflers
« Reply #10 on: October 27, 2009, 07:37:57 pm »
What about the good old Supertrapp?
Ebay Item #120485164923 Needs a coat of black though  8)

Offline sudman

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Re: 4 Stroke mufflers
« Reply #11 on: October 27, 2009, 08:15:02 pm »
Thanks Oldfart I have made a start now, 1 3/4 header pipe stepping up to a mid section 2" power bomb then 1 7/8 into a 300mm long alloy can, as pre your design.
I will post the pictures when all done 8)
PE175T,RM175T,C & J XL350 73,C&J XL350 75

Offline bazza

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Re: 4 Stroke mufflers
« Reply #12 on: October 28, 2009, 11:22:44 am »
supertrapp works with XL but use a lot of discs, Hey old fart are you going PC over there in Auz?? What is packing/ baffeling??  Let it roar
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oldfart

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Re: 4 Stroke mufflers
« Reply #13 on: October 28, 2009, 04:25:34 pm »
Had same system  tested at Cd5 with out packing and failed big time  ;D

Offline sudman

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Re: 4 Stroke mufflers
« Reply #14 on: October 30, 2009, 06:23:10 pm »
PE175T,RM175T,C & J XL350 73,C&J XL350 75