Ok, thanks again.
It has new gasket and seals in the cases, so I'm at least hoping it's not there.
I have tried different setups on the carb, with no difference noted, so although the jetting may be off, I don't think that's the main issue.
Looks like I'm down to testing the ignition first.
And, it might be a 250 ignition, is that a problem? Just found our 490 and 250 run different ignitions?