Author Topic: Pe "c model " fork tool  (Read 3044 times)

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Offline Mike52

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Pe "c model " fork tool
« on: April 20, 2012, 05:06:01 pm »
Guys what does the fork damper holding gadget look like for the PE c models ?
Trying to dismantle forks .
cheers Mike
85/400WR,86/240WR,72/DKW125,Pe250c,TC90,TS100,XT250,86/SRX250,XR400r
Friend  struggling up a hill on a old bike at MTMee .http://www.youtube.com/watch?v=cjj6E2MP9xU.

oldfart

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Re: Pe "c model " fork tool
« Reply #1 on: April 20, 2012, 05:50:52 pm »
Mike if it's the same as the Rm 125 -  "B"   It's a external fit
with 2  flat sides 19mm long and 19 mm apart top & bottom  is 1/4 round being  24 mm apart

125 B


250 - 370

250 370 is a little smaller
flat sides 8mm long  and 12mm apart     top and bottom round 1/4 round being 14mm apart
« Last Edit: April 20, 2012, 07:54:14 pm by oldfart »

Offline reg

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Re: Pe "c model " fork tool
« Reply #2 on: April 20, 2012, 06:02:09 pm »
sorry for hijacking, but would those measurements be the same for 125 a ?, can't seem to fnd info anywhere

oldfart

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Re: Pe "c model " fork tool
« Reply #3 on: April 20, 2012, 06:59:29 pm »
sorry Reg, I am unable to answer that question.

Offline Mike52

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Re: Pe "c model " fork tool
« Reply #4 on: April 20, 2012, 07:16:55 pm »
Don't have a photo or drawing Oldie ?
Looking down the tubes I am seeing a hollow damper rod with a ring on top.
No slots or key type thing on that ring for any tool to hold on to the rod to stop it turning.
Sorta looks like a Husky setup but the fork tube must not jam the lower washer to undo the allen screw on the bottom like the huskys do.
Cheers Mike
85/400WR,86/240WR,72/DKW125,Pe250c,TC90,TS100,XT250,86/SRX250,XR400r
Friend  struggling up a hill on a old bike at MTMee .http://www.youtube.com/watch?v=cjj6E2MP9xU.

oldfart

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Re: Pe "c model " fork tool
« Reply #5 on: April 20, 2012, 07:37:08 pm »
Mike, Pm me your email address and I will post large pics which will show more detail.

Offline Canam370

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Re: Pe "c model " fork tool
« Reply #6 on: April 20, 2012, 08:40:01 pm »
I use this method with good success - leave the fork assembled, drain the fork oil, flip the fork over and press the fork downwards - the more pressure the better. This compresses the spring against the damper rod with enough tension to (usually :D) stop it rotating as you try to undo the damper rod retaining bolt. Use a rattle gun for best effect. Giving the damper rod retaining bolt a hit before you start with a drift also helps to break the lock. Good luck.
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Offline Mike52

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Re: Pe "c model " fork tool
« Reply #7 on: April 21, 2012, 05:24:46 pm »
Ta Canam I've been thinking I might have to do that because after seeing the photo's that Oldie kindly sent me I am of the opinion that the last person who assembled these forks threw away the top of the damper rods  :o
I can see all the way to the bottom of the damper and it looks as if the valve on top is missing.
Wondered why they were bouncy. ;D
85/400WR,86/240WR,72/DKW125,Pe250c,TC90,TS100,XT250,86/SRX250,XR400r
Friend  struggling up a hill on a old bike at MTMee .http://www.youtube.com/watch?v=cjj6E2MP9xU.

Offline Mike52

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Re: Pe "c model " fork tool
« Reply #8 on: April 22, 2012, 02:59:45 pm »
Got them out and they look nothing like the manual  ???
The white square pipe with the seat belt bolt in it is the tool , fits in the female hex just right.

85/400WR,86/240WR,72/DKW125,Pe250c,TC90,TS100,XT250,86/SRX250,XR400r
Friend  struggling up a hill on a old bike at MTMee .http://www.youtube.com/watch?v=cjj6E2MP9xU.

Offline lukeb1961

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Re: Pe "c model " fork tool
« Reply #9 on: July 31, 2012, 07:46:34 pm »
Guys what does the fork damper holding gadget look like for the PE c models ?
Trying to dismantle forks .
cheers Mike
see here:
http://cid-407d7ef0965d3991.skydrive.live.com/browse.aspx/Pure%20Enduro
look at the tools folder

Offline Hoony

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Re: Pe "c model " fork tool
« Reply #10 on: July 31, 2012, 08:33:38 pm »
see here:
http://cid-407d7ef0965d3991.skydrive.live.com/browse.aspx/Pure%20Enduro
look at the tools folder

great stuff on there is that your site Luke? i love hand made tools
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