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« on: April 19, 2018, 06:48:37 pm »
I feel a lot of the problems with the KLX stem from it being overcarbed. It's 4mm bigger than a KL with about half a horsepower advantage at the top end. If I was buying an aftermarket carb I wouldn't go bigger than 30. The standard carb is a pain to jet but on mine at least the needle jet ended up two or three sizes smaller then the bike finally ran right. I also used the smallest of the four main jet options that Kawasaki advised and I think I changed the pilot. Looking at old test reports it's painfully obvious that the jetting wasn't always optimal on those either. There were two sizes of exhaust. I have presently fitted the larger bore but a tuner mate welded up a conical internal reducer inside the header to get rid of the step exiting the head. He did that when replacing the first foot of the pipe and didn't tell me.That threw the jetting out, but once I'd reduced the main jet yet again it ran better than before. With the jetting right the engine doesn't stumble when whacking the throttle open. It just runs like an electric motor, albeit a weak one. If I was serious I'd put an XR200 diameter pipe on. That engine produces better power.