OzVMX Forum

Clubroom => Bike Talk => Topic started by: Ekka on June 17, 2015, 08:16:40 pm

Title: Why blooding why
Post by: Ekka on June 17, 2015, 08:16:40 pm
This really shits me when tight ass c@#ts do this https://db.tt/MJYPKjs5  >:(
Title: Re: Why blooding why
Post by: Graeme M on June 17, 2015, 09:31:22 pm
Nice one!!   ::)
Title: Re: Why blooding why
Post by: Mike52 on June 18, 2015, 09:01:08 am
Was given a 78/PE250 with everything welded on.
Stops it all falling off I suppose. ::)
Title: Re: Why blooding why
Post by: FourstrokeForever on June 18, 2015, 10:03:08 am
Got a couple of motors in my shed that have had this "fail proof" shite done to them. Makes you wonder how they can even afford a bike in the first place if they have to resort to work like that  ::)
Title: Re: Why blooding why
Post by: kdx Geoff on June 18, 2015, 10:53:14 am

l recently bought a parts bike with the kick start welded on. Its my first kick starter weld, l normally only get gear levers  ;D

(http://i1297.photobucket.com/albums/ag23/kdxGeoff/IMAG3444_zps57vgkhsx.jpg) (http://s1297.photobucket.com/user/kdxGeoff/media/IMAG3444_zps57vgkhsx.jpg.html)
Title: Re: Why blooding why
Post by: KTM47 on June 18, 2015, 11:14:33 am
I can understand the frustration but the spline on the kickstarter and probably the shaft are probably stuffed anyway.  It also means you can get the bike cheaper.
Title: Re: Why blooding why
Post by: GMC on June 18, 2015, 02:59:57 pm
It's like you guys have never been really really desperate to go riding ;D
Title: Re: Why blooding why
Post by: 80-85 husky on June 18, 2015, 08:54:21 pm
weve all been there...15 years old, satdy afternoon, 10 minutes into the first ride and some thing poohs itself..nothings open, big brothers chasing tarts, dads pissed or at golf so you do what you have to do....
Title: Re: Why blooding why
Post by: pokey on June 18, 2015, 10:32:08 pm
All that time wasted looking for the right size spanner or socket when you can simplify the entire process. Angle grinder to remove and stick welder to install, One size fits all..... simples
Title: Re: Why blooding why
Post by: oz555ktm on June 18, 2015, 11:53:18 pm
Well I hate to say this But Yes I have done this once.

I was at a rockley Vinduro around 2003 and the Gear leaver started of louse and would not tighten up
and end up striping the splines .Now with the gear leaver and the gear splines Stuff .
To fix was to split the Motor ..

I had to make a choice of  riding the Bike  or  sit back and just drinking beer all weekend  .

well I wanted to do Both so I got the property owner to weld it on ..I road all day and Then started  drinking  Beer ..

and still to day its is welded  on.

now going to ride that bike at Harrow soon..



Title: Re: Why blooding why
Post by: micko on June 23, 2015, 07:00:04 pm
My RM125S has the rear sprocket welded to the hub  >:(
Title: Re: Why blooding why
Post by: Ekka on June 23, 2015, 08:21:03 pm
My RM125S has the rear sprocket welded to the hub  >:(
Wow that's the first time I've heard of that , that tops the cake I think
Title: Re: Why blooding why
Post by: skypig on June 23, 2015, 09:08:53 pm
It amazes and depresses me to see what people have done to late model bikes I've bought.

With vintage machines, there have usually been many more owners, some of them obviously "mechanically challenged". (I was going to write "mouth breathing morons", but I'm trying to be more understanding.)

All part of the challenge.

Anyone got a suggestion for a stripped Suzuki fork leg, where the axle screws in?
Title: Re: Why blooding why
Post by: Hardo on June 23, 2015, 09:42:13 pm
Get a longer axle and put a nut on the end of it?

Helicoil the fork Leg?
Title: Re: Why blooding why
Post by: skypig on June 23, 2015, 11:37:49 pm
Get a longer axle and put a nut on the end of it?

Helicoil the fork Leg?

Both good suggestions. I'm not sure if I can get a helicoil that size, certainly bigger than my well used set. I'll determine the thread size/gauge and investigate.

I hadn't thought of the longer axle/nut solution.

I was thinking of welding it in. :)
Title: Re: Why blooding why
Post by: pokey on June 24, 2015, 12:23:49 am

 Drill the fork leg and insert a steel threaded stepped tube, Machine Two flat sides on the outer for a spanner hold.

 
(http://www.genright.com/images/products/REBUNGR_xl.jpg)
Title: Re: Why blooding why
Post by: skypig on June 24, 2015, 09:19:59 am
Oh, I like that!
Are they commercially available, or a custom job? (Source if available)
Title: Re: Why blooding why
Post by: pokey on June 24, 2015, 04:17:28 pm
Very common things. The suspension guys use them to weld into the ends of pipe for custom linkage arms.. 4x4 guys should stock then. Try the guys on sugar road. Or caloundra.
Title: Re: Why blooding why
Post by: skypig on September 06, 2015, 01:25:28 am
After a lot of to and fro.

I went with a "Timesert"
(http://i237.photobucket.com/albums/ff310/skypig/image.jpg3_2.jpg)

(http://i237.photobucket.com/albums/ff310/skypig/image.jpg1_10.jpg)

(http://i237.photobucket.com/albums/ff310/skypig/image.jpg2_2.jpg)

Not cheap. Apparently better than a Helicoil for more frequent removal. Commonly used for sump plugs etc. I bought a kit, and longer inserts.
Seems good



Title: Re: Why blooding why
Post by: TT5 Matt on September 06, 2015, 12:06:40 pm
what sort of $$ does the kit run into and who sells them
Title: Re: Why blooding why
Post by: skypig on September 06, 2015, 01:33:43 pm
The kit was $260 from the importer.
$167 + postage from this guy
http://www.ebay.com.au/itm/Time-Sert-Kit-M12x1-5-Part-1215-Timesert-Metric-Thread-Repair-Kit/221797387835?_trksid=p2047675.c100005.m1851&_trkparms=aid%3D222007%26algo%3DSIC.MBE%26ao%3D1%26asc%3D20140106155344%26meid%3Dec8b78f193934c15a623ecc55bb2d25c%26pid%3D100005%26rk%3D2%26rkt%3D2%26sd%3D221797386720

Comes with drill, counter sink (for the "shoulder"), tap (external time-sert thread), and "inserter" (like internal tap) and 5 inserts. Then I bought longer inserts to suit my need. Ideal for me would have been a "bottoming tap" as well - not sure if they are even available.

They seem like a good system.
The last internal threads are not fully formed. After the insert is screwed in, against the shoulder, the internal tap continues through forcing the insert out, therefore very tight.

So far so good.
Title: Re: Why blooding why
Post by: Mike52 on September 06, 2015, 08:05:49 pm
After a lot of to and fro.

I went with a "Timesert"
(http://i237.photobucket.com/albums/ff310/skypig/image.jpg3_2.jpg)
Not cheap. Apparently better than a Helicoil for more frequent removal. Commonly used for sump plugs etc. I bought a kit, and longer inserts.
Seems good
That looks just like the old Keensert without the 4 locking pins.
Title: Re: Why blooding why
Post by: skypig on September 06, 2015, 09:32:02 pm
I like the "shoulder" - means it "bottoms out" before being swagged.
I believe the spark plug versions are available with  a tapered face to suit that style of plug.

The also do a "Thick sert" version, for previously repaired threads. Handy for old, previously refurbed, MX bikes.

Great to know this stuff is available.

I'd love a "sticky" on thread repair options.
- "Nutserts" for sheet metal
- Atlas "Spintight" for thicker/blind applications (found the info, but no supplier in Aus)
- helicoils (got a cheap Helicoil remover on eBay - works well)
- The above "Time sert/Thick sert"

Old school - weld/braze, drill, tap
Title: Re: Why blooding why
Post by: Mick D on September 06, 2015, 09:58:08 pm
(http://i237.photobucket.com/albums/ff310/skypig/image.jpg2_2.jpg)

That's a really neat fix mate. Looks great. I would go as far to say Pretty 8)

I wouldn't worry about the
The last internal threads are not fully formed. After the insert is screwed in, against the shoulder, the internal tap continues through forcing the insert out, therefore very tight.

Not exactly matched at the end of the cut, are they( the tap and the sert). I like to fill the outer thread voids with slow set 2pak Araldite or at least 277 loctite.
Cop a lot of pounding as well of all sorts of gyroscopic loads. I doubt it would move anyhow though.
I reckon 277 is a great application when using serts in XR350 cylinders. Memory says 500deg C and it is great as a stable filler in large loaded voids.
Title: Re: Why blooding why
Post by: skypig on September 06, 2015, 10:17:57 pm
Thanks  :D

I put a little Araldite on the outer half of the thread and under the shoulder.

Using it in this direction (opposite to most applications) the tighter I do up the axle, the harder it pulls it in, against the shoulder.

I'm pretty confident it will out last me. :)
Title: Re: Why blooding why
Post by: Mick D on September 06, 2015, 10:25:18 pm
Thanks  :D

I put a little Araldite on the outer half of the thread and under the shoulder.

Using it in this direction (opposite to most applications) the tighter I do up the axle, the harder it pulls it in, against the shoulder.

I'm pretty confident it will out last me. :)

You should be  8)
You've done a top job  :)
Title: Re: Why blooding why
Post by: MaxPower on September 07, 2015, 04:14:27 pm
I do don't hate welded parts as much as finding a dirt bike thats advertised as having "a new paint job" and they paint it matt black
Title: Re: Why blooding why
Post by: Ekka on September 07, 2015, 09:23:55 pm
I have a new angle to the topic title I've started , I'm sorry it's got enoughing to do with bike . I'm very mixed up at the moment ,probably more angry , angry at social media shit such as facebook . People saying things about others when  they don't know that person  >:(
Title: Re: Why blooding why
Post by: 500Fool on September 14, 2015, 04:11:20 pm
Easy fix stay off facebook, better yet don't register on it in the first place.
Title: Re: Why blooding why
Post by: Ekka on September 15, 2015, 07:25:27 am
Yes an easy fix because I still haven't joined up yet im going off the things my grieving wife was reading out to me
off facebook after tragically dead of your son in a horribe car crash last week he was the only death in the accident and I can't believe the horrible things people can say about someone who they dont know
Title: Re: Why blooding why
Post by: skypig on September 15, 2015, 11:44:13 am
Hey Ekka,

Sounds like a horrendous experience you are going through. (It puts a welded on/striped part in perspective!)
I hope you have someone you can talk to; face to face.

Posting on these forums, and emailing my mates, is as close as I get to "social media".
It narrows the field to like minded individuals.
Title: Re: Why blooding why
Post by: 80-85 husky on September 21, 2015, 10:00:38 pm
don't read facebook and don't get sucked into social media. take time to remember the best until you can deal with it all again. talk to people who you know will be positive in the face of your dramas. understand you can be affected badly by negative sentiment and just try to bypass all it like a blocked airfilter.  you know you can get a good reception here if you need a lift.