Author Topic: Not another cr500rf REBUILD????  (Read 8615 times)

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Offline Dan-166

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Re: Not another cr500rf REBUILD????
« Reply #15 on: January 28, 2009, 09:00:25 am »
Thanks crabman. Checked it out , but no luck unfortunately.

Offline Hoony

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Re: Not another cr500rf REBUILD????
« Reply #16 on: January 28, 2009, 03:45:15 pm »
Try the Booysen reeds race shop on web/

i know they make Ign' covers Crabman, but are you sure they make a clutch cover for the air cooled CR500?

i though it was for the 87' and up CR500's only?
Long time Honda Fan, but all bike nut in general, Big Bore 2 stroke fan.    http://www.youtube.com/watch?v=XJoKP6MawYI
1985 Honda CR500RF "Big Red"
1986 Honda CR250RG
2005 KTM 300EXC "The GruntMeister" ( I love that engine)

Offline cyclegod

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Re: Not another cr500rf REBUILD????
« Reply #17 on: January 28, 2009, 04:00:54 pm »
Guys,
I am currently building an 84 CR500 Honda for the 2009 season but am in need of a clutch cover. Can anyone help? I have been scanning evilbay etc, but at the moment, no luck. Any help would be appreciated. Thanks.

Are they the same as the 82/83 CR480? if so...

http://cgi.ebay.com/ebaymotors/Honda-CR480-Clutch-cover-CR-480-1982-82_W0QQcmdZViewItemQQcategoryZ35592QQihZ016QQitemZ260327597294QQrdZ1QQsspagenameZWDVW

http://cgi.ebay.com/ebaymotors/82-HONDA-CR-480-CLUTCH-COVER_W0QQcmdZViewItemQQcategoryZ10066QQihZ015QQitemZ250216414544QQrdZ1QQsspagenameZWDVW
Ban BLACK rims NOW

STW996

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Re: Not another cr500rf REBUILD????
« Reply #18 on: January 28, 2009, 05:08:25 pm »
No good one they are left and right hand drive (82/83 right) 84 left.

Hoony I am with you have not seen the Boysen in complete covers only 87 on clutch covers (not the hole unit)

Shane
« Last Edit: February 09, 2009, 07:04:00 am by STW996 »

090

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Re: Not another cr500rf REBUILD????
« Reply #19 on: January 29, 2009, 11:03:09 pm »




Motor is back together, water pump fixed etc. I thought i'd try black fork bottoms, paint is easy to take off if it doesn't look good.
Notice the old MC1+ bottle? My old man found it at his place. Unopened from the eighties.
I have decided to do the wheels up instead of pinching the wheels off the 84 . Im going gold rims and toying with the idea of silver hubs.

090

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Re: Not another cr500rf REBUILD????
« Reply #20 on: February 01, 2009, 11:10:42 pm »






Hubs are painted and waiting for the spokes to arrive, so i should have them together by the weekend. Triples are sorted with new bearings. Went through the swing arm and greased it all up. The DG pipe was a bastard getting the clear lacquer off, shit it gets baked on. Three goes with the paint stripper to no avail so i ended up using a wire wheel on the drill to get it off and the rust up at the header. It has a nice procircuit  muffler to go on it as well. Hopefully the frame will be sorted this week as well so when i get that back i will get my old man to paint it for me.
I decided to get the radiators cleaned out as there is some build up in them. To do it properly the radiator guy is going to cut the bottom tank off so it can be rodded through then welded back up. $180 to do it which i thought was a bit much but better than it over heating i 'spose. If anyone can get it done cheaper i'd like to know.

090

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Re: Not another cr500rf REBUILD????
« Reply #21 on: February 08, 2009, 11:35:38 pm »
Spent most of the day yesterday sourcing paint for the frame, sand blasting it and painting it at my dads place. Left it over night to cure so i didn't do anything on it last night. Did the domestics in the am and the ol' boy brought the frame around about half three this arvo. So into it!
I did the wheels friday night, but the rear wheel had to be sorted by the guy who normally does my wheels as the late model rims have offsets to suit disc brakes , so the rim/ spokes had to be re angled. Hope to have it at the end of the week at the latest.
















Offline VMX Andrew

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Re: Not another cr500rf REBUILD????
« Reply #22 on: February 09, 2009, 12:31:26 pm »
as big kev use to say.....IM EXCITED ..... ;D

Offline Hoony

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Re: Not another cr500rf REBUILD????
« Reply #23 on: February 09, 2009, 02:46:26 pm »
Looking good Brad, you move heaps faster than i did.

Long time Honda Fan, but all bike nut in general, Big Bore 2 stroke fan.    http://www.youtube.com/watch?v=XJoKP6MawYI
1985 Honda CR500RF "Big Red"
1986 Honda CR250RG
2005 KTM 300EXC "The GruntMeister" ( I love that engine)

STW996

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Re: Not another cr500rf REBUILD????
« Reply #24 on: February 10, 2009, 11:18:04 am »
looking the goods mate and good to go for the 28th hey? go a bit easy on us poor 250 rides, have a 89 250 to ride, looks like a good field of pre 90 demo bikes are turning up?
« Last Edit: February 11, 2009, 11:15:43 am by STW996 »

090

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Re: Not another cr500rf REBUILD????
« Reply #25 on: February 10, 2009, 07:21:22 pm »
That is why i got stuck into it. To support the pre 90 movement. Its one thing to talk it up but you have to bring it too!

Offline holeshot buddy

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Re: Not another cr500rf REBUILD????
« Reply #26 on: February 10, 2009, 08:54:56 pm »
ill be there on the big kx500 ;D ;D
been looking forward to riding her 8)
follow me to first turn

Offline shortshifter

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Re: Not another cr500rf REBUILD????
« Reply #27 on: February 10, 2009, 09:27:34 pm »
I gotta say Brad you do a great little photodocumentary of your rebuild.Looking forward to seeing you,Holeshot and Big Bill in the pre-90 "exhibition" race!

magoo

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Re: Not another cr500rf REBUILD????
« Reply #28 on: February 11, 2009, 08:55:27 am »
No such thing as an exhibition with those three involved. I'd love to be there to watch.

STW996

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Re: Not another cr500rf REBUILD????
« Reply #29 on: February 11, 2009, 11:06:33 am »
Well come up you pussy and I will give you a bike to ride!!!!

I only got a dirty old pre 85 model 480 for you to ride though
« Last Edit: February 11, 2009, 11:12:06 am by STW996 »