Author Topic: Yamaico's new el Cheapo Project.  (Read 52702 times)

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Offline vandy010

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Re: Yamaico's new el Cheapo Project.
« Reply #60 on: August 30, 2011, 08:46:31 am »
tripleclamps Pete,
how'd you go fitting the KLX clamps into the Yamaha frame?
i've just fitted the same and after solving the bottom bearing dilema with a hardened sleel sleeve i now only have a very small amount of thread sticking through the top bearing for the locking nut.
i figure once the forks are all bolted up it should be ok but am just curious as to how much thread you have sticking out of the top bearing for the locknut
cool work too mate 8)
"flat bickie"

Offline yamaico

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Re: Yamaico's new el Cheapo Project.
« Reply #61 on: August 30, 2011, 03:35:43 pm »
I just made the same sleeve Vandy, but I machined a recess into the bottom of it that fitted over the spigot on the bottom tree and gained a bit more length that way. I have almost a full adjusting nut of thread which is plenty. Be happy to make you a sleeve if you need another one,
Pete.

Offline bazza

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Re: Yamaico's new el Cheapo Project.
« Reply #62 on: August 31, 2011, 03:05:03 pm »
looking good pete,I feel a yamaico blender coming on
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Offline yamaico

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Re: Yamaico's new el Cheapo Project.
« Reply #63 on: August 31, 2011, 09:52:09 pm »
Already got it planned Mike ;D

Offline firko

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Re: Yamaico's new el Cheapo Project.
« Reply #64 on: September 01, 2011, 10:55:58 am »
Finished the pipe and muffler mounts last night. Need to find some perforated steel so I can roll up the muffler tube then that’s all finished. All that’s left is the airbox and when that’s done the bike can be stripped, painted, and assembled. Still have some more zinc plating and powdercoating to do which can be finished between painting.
We’ll soon know whether it’s a winner or a binner  ;D.

 

'68 Yamaha DT1 enduro, '69 Yamaha 'DT1 from Hell' '69 DT1'Dunger from Hell, '69 Cheney Yamaha 360, 70 Maico 350 (2 off), '68 Hindall Ducati 250, Hindall RT2MX, Hindall YZ250a , Cycle Factory RT2MX flat tracker, Yamaha 1T250J, Maico 250 trials, '71, Boyd and Stellings TM400, Shell OW72,750 Yamaha

Offline EML

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Re: Yamaico's new el Cheapo Project.
« Reply #65 on: September 01, 2011, 11:30:06 am »
Need some perf tube--try an exhaust shop, you can get it in aluminised or stainless in most sizes from their suppliers-or you can dig in their bin and cut up an old muffler, you will find some in most muffler types.

Offline yamaico

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Re: Yamaico's new el Cheapo Project.
« Reply #66 on: September 01, 2011, 04:28:35 pm »
Great idea, thanks. I'll hit the muffler shop tomorrow.

Offline LWC82PE

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Re: Yamaico's new el Cheapo Project.
« Reply #67 on: September 01, 2011, 05:18:41 pm »
Wanted - 1978 TS185 frame or frame&motor. Frame # TS1852-24007 up to TS1852-39022

Offline EML

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Re: Yamaico's new el Cheapo Project.
« Reply #68 on: September 01, 2011, 07:00:20 pm »
Jeez, give the exhaust shop a break-prob haven't seen a customer for a week by now.....

Offline firko

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Re: Yamaico's new el Cheapo Project.
« Reply #69 on: September 05, 2011, 09:53:38 am »
Finished the muffler. Got some perforated sheet from the muffler shop, powdercoated the encaps, and installed the muffler packing. Made the airbox and an adaptor plate so I could use an old 465 airbox rubber that I found in the stash. Just have to drill the front of the airbox and then make the mounting brackets and it's ready to paint. Once that's done I can pull it all apart and paint the frame.


« Last Edit: September 05, 2011, 09:57:03 am by firko »
'68 Yamaha DT1 enduro, '69 Yamaha 'DT1 from Hell' '69 DT1'Dunger from Hell, '69 Cheney Yamaha 360, 70 Maico 350 (2 off), '68 Hindall Ducati 250, Hindall RT2MX, Hindall YZ250a , Cycle Factory RT2MX flat tracker, Yamaha 1T250J, Maico 250 trials, '71, Boyd and Stellings TM400, Shell OW72,750 Yamaha

Offline firko

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Re: Yamaico's new el Cheapo Project.
« Reply #70 on: September 10, 2011, 04:58:26 pm »
INTERVAL:
For those following Pete's latest online creation there will be a small break in the program while he spends a month or so in Indonesia in the course of his work as a engineer. He's missing his baby already so you can bet he'll be straight into it once he's sorted out the Indonesian dilemna ;D.
« Last Edit: September 10, 2011, 05:01:04 pm by firko »
'68 Yamaha DT1 enduro, '69 Yamaha 'DT1 from Hell' '69 DT1'Dunger from Hell, '69 Cheney Yamaha 360, 70 Maico 350 (2 off), '68 Hindall Ducati 250, Hindall RT2MX, Hindall YZ250a , Cycle Factory RT2MX flat tracker, Yamaha 1T250J, Maico 250 trials, '71, Boyd and Stellings TM400, Shell OW72,750 Yamaha

Offline vmx42

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Re: Yamaico's new el Cheapo Project.
« Reply #71 on: September 10, 2011, 05:04:23 pm »
INTERVAL:
For those following Pete's latest online creation there will be a small break in the program while he spends a month or so in Indonesia in the course of his work as a engineer. He's missing his baby already so you can bet he'll be straight into it once he's sorted out the Indonesian dilemna ;D.


Pretty piss weak if you ask me. Is this any way to show his commitment to this project.  >:(

I expected better!!
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Beam me up Scotty, no intelligent life down here…

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Offline yamaico

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Re: Yamaico's new el Cheapo Project.
« Reply #72 on: September 10, 2011, 09:26:54 pm »
INTERVAL:
For those following Pete's latest online creation there will be a small break in the program while he spends a month or so in Indonesia in the course of his work as a engineer. He's missing his baby already so you can bet he'll be straight into it once he's sorted out the Indonesian dilemna ;D.


Pretty piss weak if you ask me. Is this any way to show his commitment to this project.  >:(

I expected better!!
Sorry Jeff, I've let the team down, I feel terrible....

Offline bazza

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Re: Yamaico's new el Cheapo Project.
« Reply #73 on: September 11, 2011, 08:14:17 am »
and so you should pete....lol
hope work goes well
Once you go black  you will never go back - allblacks
Maico - B44 -1976 CR250- 66 Mustang YZF450,RM250
Embrace patina

Offline yamaico

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Re: Yamaico's new el Cheapo Project.
« Reply #74 on: March 13, 2012, 07:03:29 pm »
Finally back home and working on the CD bike. Made some alloy sidecovers

Painted them






And the tank




Then cleared
More soon hopefully