This cut and pasted from Firko's repsonse on the Maico board:
"Travis/James. This is a fairly common conversion here in Australia
and I believe South Africa. I've seen it done three ways. The first
is to use the complete 250 bottom end, modify the cylinder stud
spacing to fit a 400 cylinder. The second is to fit a 250 crank to a
complete 400 engine and machine the bottom flange of the cylinder to
allow for the shorter stroke/rod length. The third way is to fit a
400 liner to the 250 barrel but this method sometimes fails due to
there not being enough material in the casting. Some cylinders have
more 'meat'than others but I'm not sure which.
I actually race a factory 326 which is my factory '350' square
barrel. They were originally made for the old 350 ISDE class in the
late 60s and early 70s. If you have heard the old saying
that 'smaller is better' It's true. The engine revs like crazy and on
shorter courses will out accelerate 400 and 440 bikes. The only place
they fall short is very long straights. All over though, the 325 is a
brilliant bike to ride that feels so un Maico, maybe because it's the
only oversquare Maico engine. The factory actually bought the engine
back in the 90s with the blue bikes "
Firko, thanks a million. This gives me a start, another Maico board member indicates sending his engine to Eric at MO, and Eric said it needed a 78 cylinder to do the conversion-they must have more meat in the casting. ...just waiting for a few moto $ from polishing next month, and to ge tthe AW250 engine.