Leith,
Double checked the shoes and there is no evidence of machine work. The casting surfaces are consistent across the shoe. I have been told that I will have the hubs back from the Blaster/Powder Coaters tonight so I will measure the front hub, I’m just not sure that it will do much other than confuse the issue as it is a Suzuki hub. I also checked the SBS, BENDIX, EBC catalogues and they specify different width shoes ranging from 22 to 25 to 30mm but their X-reference guides point them back to each other so I guess that one of them has a typo, won’t know till I order a set and check the book Vs the actual part.
I have found over the years that the EBC book is pretty good and they list the following.
Checking the dimensions and pictures, the only Honda Twin Leading that uses a boss is the 327 series, but they list them as a 130 x 30, which co-incidentally is the same ID as the RM125/250/500 at 130 x 22. This would explain why I didn’t pick up that there was excessive clearance (or not) when I matching the parts up to the forks.
The anomaly in all of this is the shoes that I have are 25mm wide shoes where they should be (via EBC) 30mm.
HONDA
331/331G
CR125R 83 F&R
CR125R 84-85 R
CR250R 83-85 R
XR350R 83 F
CR480R 83 R
CR500R 84-85 R
130 x 22 (Utilising a pin to pivot the shoes)
HONDA
327/327G
CR250R 81- F
XR250R Pro Link 81-82 F
CR450R 81 F
CR480R 82 F
XR500R Pro Link 81-82 F
130 x 30 (Utilising a boss to pivot the shoes)
HONDA
328/ 328G
CR250R 82-83 F
CR480R 83 F
130 x 22 (Utilising a pin to pivot the shoes)