Author Topic: XL500 21'' conversion?  (Read 5684 times)

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Offline Curtis

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XL500 21'' conversion?
« on: January 31, 2017, 09:32:53 am »
Whats the easiest option to convert the XL500 to a 21'' front end? Do any other model wheels drop straight in?
Thanks

Offline LWC82PE

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Re: XL500 21'' conversion?
« Reply #1 on: January 31, 2017, 01:13:04 pm »
White Brothers sold extended fork caps to allow you to correct the fork height when changing from 23 to 21"

Wanted - 1978 TS185 frame or frame&motor. Frame # TS1852-24007 up to TS1852-39022

Offline ghostdancing

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Re: XL500 21'' conversion?
« Reply #2 on: February 02, 2017, 12:54:23 am »
i havent got actual experience with this, but maebe the 82 XL500R (prolink) wheel can fit? usually i try to swap parts with the same brand different models to get less problem; as pointed by Leith you also will need longers forks to compensate the smaller diameter wheel..the prolink XL500 has 37mm forks.. dont know the diameter of the XL500S forks, tough

Offline mick25

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Re: XL500 21'' conversion?
« Reply #3 on: February 02, 2017, 05:54:14 pm »
 I'm sure the 79 -81 XL500 forks are 35mm
TT500 ones are 36mm and all bend trust me only 2-3mm  ;D
If you are planing on jumping it i would up grade to at least 38mm forks
« Last Edit: February 02, 2017, 06:46:38 pm by mick25 »

Offline LWC82PE

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Re: XL500 21'' conversion?
« Reply #4 on: February 02, 2017, 06:10:04 pm »
I got some 82 Honda 500  37mm forks and triples (no steering stem). Real cheap if they are any good to you.
Wanted - 1978 TS185 frame or frame&motor. Frame # TS1852-24007 up to TS1852-39022

Offline Curtis

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Re: XL500 21'' conversion?
« Reply #5 on: February 02, 2017, 10:10:40 pm »
I'm helping a mate get it sorted, it won't be jumped, just ocasional Vinduro and maybe some dirt track practise days.
A front end up grade would be better agreed.

Offline mick25

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Re: XL500 21'' conversion?
« Reply #6 on: February 03, 2017, 01:17:48 pm »
I have a XL500 1981 it has a 21inch front wheel
It looks old and standard a mate has the same bike with 21 front Aswell the 81model must of came standard with 21 and early XL500 had 23 fronts ?
« Last Edit: February 03, 2017, 01:28:36 pm by mick25 »

Offline Trokel510

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Re: XL500 21'' conversion?
« Reply #7 on: February 03, 2017, 08:52:28 pm »
The 81' XL500S is still 23" but from what I have found with mine it runs a larger brake drum than the earlier models. Also as mentioned previously the original forks are 35mm and so are 85 model XL250R forks which ran a 21" disk brake front wheel. I currently have an 85' XL250R front end that I was going to fit to mine but haven't gotten around to it and probably never will as I am thinking of selling the 500 so that I can finish my 84 XT600. So could probably be convinced to part with it for the right price.  :)
85' Husky TE510, 83' XR250R, 76' DT400C, 81' XL500S, 85' XL250R, 80' XT250, 82' XT200.
Hmmm, What should I buy next?
In case you were wondering it was an 85' CR250R. Then a 76' DT250 and a 01' XR250 and it didn't stop there

Offline Curtis

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Re: XL500 21'' conversion?
« Reply #8 on: February 05, 2017, 05:06:07 pm »
sweet, ill definitely pass it on to my mate... see if hes keen to buy