Author Topic: Matching cases - does it matter?  (Read 2949 times)

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Offline Nathan S

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Matching cases - does it matter?
« on: May 31, 2008, 11:36:06 pm »
I've got a DT175 engine here, with a shitty LHS engine case (chain damage, corrosion, and some damage from where a ham-fisted idiot [me] was a bit rough when drilling off screw heads). 
I want to use the RHS case from this engine to get the correct engine number for the bike.
I have a good 'spare' LHS case.

Is it OK to mix and match or not?
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Offline Hoony

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Re: Matching cases - does it matter?
« Reply #1 on: June 01, 2008, 06:45:22 am »
Short answer is YES.

i have done this with a few bikes over the years, and i did do it to a 1980 TT250 Yamaha
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Offline yzhilly

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Re: Matching cases - does it matter?
« Reply #2 on: June 01, 2008, 09:10:28 am »
Yeah i mix and match yamaha cases all the time and if there the same Serial # range it shouldnt be problem
yzhilly ,YZ400E,,YZ250J,YZ125K,YZ100K,IT465H ,IT400D,IT250K , IT200L,XR250,XL250R,XL200R,XL125
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firko

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Re: Matching cases - does it matter?
« Reply #3 on: June 01, 2008, 09:56:16 am »
Nathan...In theory it isn't advisable to mix'n'match cases as they're machined in pairs at the factory . I can remember reading an article explaining the machining process which went on to compare the tolerances between miss matched case halves. The resulting difference in tolerance were quite a surprise. That was probably 30 years ago and now with improved manufacturing techniques including CNC machining I doubt that there'd be much of a problem. But...we are dealing with old bikes aren't we? In the end, it probably won't matter that much.

Offline paul

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Re: Matching cases - does it matter?
« Reply #4 on: June 01, 2008, 10:26:52 am »
nathan i had a crack in a 490 maico left side crank case i had a spare set so i just used the other left hand one no problems no leaks seems fine

Offline vandy010

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Re: Matching cases - does it matter?
« Reply #5 on: June 01, 2008, 02:04:54 pm »
are they the same colour?
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Offline paul

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Re: Matching cases - does it matter?
« Reply #6 on: June 01, 2008, 02:32:02 pm »
what colour got to do
with it

Offline Snowy 76

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Re: Matching cases - does it matter?
« Reply #7 on: June 01, 2008, 02:52:53 pm »
Think Vandy was having a Dig :D
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Offline caps 999

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Re: Matching cases - does it matter?
« Reply #8 on: June 01, 2008, 04:43:42 pm »
yeh no probs i bought new cases for the 250 j got every thing except for rh centre no probs there
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lms6201

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Re: Matching cases - does it matter?
« Reply #9 on: June 01, 2008, 07:01:53 pm »
 mix n match seems to be the go , i know 490,s aren,t even listed as a pair ,when i bought the wr one ' capps were the 250 ones listed seperatly as well ?  u would think if they are matched up they would only be sold in a pair 

Offline caps 999

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Re: Matching cases - does it matter?
« Reply #10 on: June 01, 2008, 07:08:09 pm »
i work at a bike store down here in melbourne ive never seen a parts listing that list centre cases as a pair there always sold seperatly
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Offline Nathan S

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Re: Matching cases - does it matter?
« Reply #11 on: June 01, 2008, 07:15:49 pm »
Thanks gents.

 :)

Vandy, one will be black and the other will be green with yellow polka dots...  ;D
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Offline pancho

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Re: Matching cases - does it matter?
« Reply #12 on: June 11, 2008, 10:09:58 pm »
I've got a DT175 engine here, with a shitty LHS engine case (chain damage, corrosion, and some damage from where a ham-fisted idiot [me] was a bit rough when drilling off screw heads). 
I want to use the RHS case from this engine to get the correct engine number for the bike.
I have a good 'spare' LHS case.

Is it OK to mix and match or not?
i had a problem back in history with  a very fast tiger 70 [250 triumph] which kept on machining tram tracks on one side of the barrel till i woke up to the fact that it had unmachted crank cases;lesson---if you use odd halves make a nice fitting mandrel to fit the small end and ensure that it is dead parralell to the top surface of the crankcase. cheers wally
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