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Suzuki / Re: 1975 ts185 build
« on: July 04, 2015, 05:29:48 pm »No worries mate. Glad it's going to good use.Hey Goldsby, any chance you still have the carby off that KE175?
Thanks Goldsby, Carby received.
I owe you some beers, cheers.
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Suzuki / Re: 1975 ts185 build
« on: June 22, 2015, 05:56:34 pm »
Thanks fellas,
I have managed to get a NOS headlight and mounting ears, so that is now covered.
I first wanted to fit an up pipe, but I thought it would look a little bare and weird where the original pipe runs.
That Bassani pipe in the US would be perfect, but the postage rates are brutal.
Managed to get most of the bottom end done on the weekend, but I also managed to ruin the clutch cover in the process. On of the bolts wouldn't play the game (there's always one) and whilst drilling the head of the bolt off, I wasn't concentrating and drilled a little to far.
Once the cover was off, I inspected the treads and case and they are perfect, and I managed to get a good clutch cover of eBay for $10.00. So not too bad, just a speed bump in the process.
Mick, your carbys in the mail and you should see it by the end of the week.
Quick question, do you need the gauges also for vinduro. I have a mint set, but if I don't need to fit them I won't bother.
I have managed to get a NOS headlight and mounting ears, so that is now covered.
I first wanted to fit an up pipe, but I thought it would look a little bare and weird where the original pipe runs.
That Bassani pipe in the US would be perfect, but the postage rates are brutal.
Managed to get most of the bottom end done on the weekend, but I also managed to ruin the clutch cover in the process. On of the bolts wouldn't play the game (there's always one) and whilst drilling the head of the bolt off, I wasn't concentrating and drilled a little to far.
Once the cover was off, I inspected the treads and case and they are perfect, and I managed to get a good clutch cover of eBay for $10.00. So not too bad, just a speed bump in the process.
Mick, your carbys in the mail and you should see it by the end of the week.
Quick question, do you need the gauges also for vinduro. I have a mint set, but if I don't need to fit them I won't bother.
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Suzuki / Re: 1975 ts185 build
« on: June 16, 2015, 04:51:03 pm »
I've currently have the magneto apart, and it appears to be in good nick. A good clean should see it right.
I am hoping to have the bottom end finished this weekend (new gaskets an a good clean) so I can start on the top end.
It has the original piston in at the moment, but it condition is fairly ordinary. I have ordered a next size up genuine piston rings and gaskets, along with a carby kit, hopefully they should be here next week.
I have been on the lookout for a bassani pipe, but they are fairly rare. So a mate of mine who is a welder has offered to fabricate one, if I can get the measurements and dimension.
Just a long shot, but would anyone have one that they could take a few photos and measurements.
Any help would be much appreciated.
I am hoping to have the bottom end finished this weekend (new gaskets an a good clean) so I can start on the top end.
It has the original piston in at the moment, but it condition is fairly ordinary. I have ordered a next size up genuine piston rings and gaskets, along with a carby kit, hopefully they should be here next week.
I have been on the lookout for a bassani pipe, but they are fairly rare. So a mate of mine who is a welder has offered to fabricate one, if I can get the measurements and dimension.
Just a long shot, but would anyone have one that they could take a few photos and measurements.
Any help would be much appreciated.
4
Suzuki / Re: 1975 ts185 build
« on: May 31, 2015, 03:56:28 pm »
Thanks everyone for the positive comments.
I am not usually the forum type of person, but this site seems like a great source of information, and like minded people who love old dirt bikes. I am glad I joined.
Pokey,
I intend on using it on the occasional vinduro, it will be ridden, as I see no point in having it just sitting there. I can't wait to take it out when it is done.
I will defiantly pick your brain, when I build the motor. I will be doing some mild porting and so on while it is apart. Looking at the standard porting, there are a number of elbows and mismatched steps on the intake side.
The exhaust port could also be enlarged on the top, but I am not going to go gung-ho into it, as I have seen a few bikes go backwards. So your input would be much appreciated.
The rear shocks are the original units. I removed the springs, and tested the shocks, they had no leaks and appeared to work well, so I just gave them a workout on the bench grinder polishing wheel, and striped and painted the springs.
The front forks were leaking badly so I just put a seal kit through them.
I should be able to start on the motor rebuild in the next few weeks, and intend on spending a few months on it. I work slowly, when I get a chance in between family dutys.
And no, I defiantly won't be doing the cafe racer thing
I am not usually the forum type of person, but this site seems like a great source of information, and like minded people who love old dirt bikes. I am glad I joined.
Pokey,
I intend on using it on the occasional vinduro, it will be ridden, as I see no point in having it just sitting there. I can't wait to take it out when it is done.
I will defiantly pick your brain, when I build the motor. I will be doing some mild porting and so on while it is apart. Looking at the standard porting, there are a number of elbows and mismatched steps on the intake side.
The exhaust port could also be enlarged on the top, but I am not going to go gung-ho into it, as I have seen a few bikes go backwards. So your input would be much appreciated.
The rear shocks are the original units. I removed the springs, and tested the shocks, they had no leaks and appeared to work well, so I just gave them a workout on the bench grinder polishing wheel, and striped and painted the springs.
The front forks were leaking badly so I just put a seal kit through them.
I should be able to start on the motor rebuild in the next few weeks, and intend on spending a few months on it. I work slowly, when I get a chance in between family dutys.
And no, I defiantly won't be doing the cafe racer thing
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Suzuki / Re: 1975 ts185 build
« on: May 31, 2015, 03:26:48 pm »Looks good, kinda reminds me of my last 185 project...
That's an impressive bike. On my many Googling missions whilst building my bike, yours would come up.
I actually, saved a photo of it as I eventually want to copy your exhaust.
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Suzuki / Re: 1975 ts185 build
« on: May 30, 2015, 07:55:13 pm »That little Sierra is starting to flasher than a rat with a gold tooth,Thanks Mick, will do.
You obviously have plenty of smarts, so here is a task, if you care or choose.
Posting photos;
When in your picture host, right click whist the cursor is on your image,
then left click "copy image URL",
then when on this sites "post reply", left click on "insert image" icon, then right click to highlight options and left click on "paste" choice. good luck.
I was wondering why it was posting links, not photos.
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Suzuki / Re: 1975 ts185 build
« on: May 30, 2015, 07:18:06 pm »
An option if anyone needs to replace their oil tank, a pocket bike fuel tank works a treat.
https://imageshack.us/i/p8jQVG3zj
https://imageshack.us/i/p8jQVG3zj
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Suzuki / Re: 1975 ts185 build
« on: May 30, 2015, 06:51:09 pm »It's easer to get forgiveness, than approval.If any one wants the rest of the Ke, come and get it.(1984)
Where abouts are you?
Mick, Im in Canberra. If there is anything specific you need, let me know, and I will send it to you if you pay for the postage.
Although I am going to Sydney in the next couple of days, NO I DON'T NEED IT.
I am just a reformed obsessive compulsive, or trying to be anyways(reformed).
As you saidI can't say no to anything related to motorcycles, so I dragged it home to my wife's displeasure.Uuuummmh, I know the pain
I have several KE125's so I will stick with them, Maybe some one else here might want the bones of the 175
I have a feeling Lozza wouldn't mind the 175 engine.
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Suzuki / Re: 1975 ts185 build
« on: May 30, 2015, 06:21:20 pm »If any one wants the rest of the Ke, come and get it.(1984)
Where abouts are you?
Mick, Im in Canberra. If there is anything specific you need, let me know, and I will send it to you if you pay for the postage.
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Suzuki / Re: 1975 ts185 build
« on: May 30, 2015, 06:16:37 pm »
Next is where I am at.
I striped the frame, and painted it in 2 pac.
I also replaced the pegs with 1989 rm80 pegs, they are a direct replacement.
https://imageshack.us/i/eyI0XLpdj
https://imageshack.us/i/pcyCPAG4j
Next is the engine rebuild, should be fun.
I striped the frame, and painted it in 2 pac.
I also replaced the pegs with 1989 rm80 pegs, they are a direct replacement.
https://imageshack.us/i/eyI0XLpdj
https://imageshack.us/i/pcyCPAG4j
Next is the engine rebuild, should be fun.
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Suzuki / Re: 1975 ts185 build
« on: May 30, 2015, 06:11:23 pm »
Then I turned my attention to the wheels. A mate of mine had an old Ke175, he said I can have, I can't say no to anything related to motorcycles, so I dragged it home to my wife's displeasure.
It had the right size rims, but in alloy, perfect. So I set about cleaning, rebuilding and relacing my rims.
https://imageshack.us/i/eyV9CfwCj
An easy job, but so tedious.
If any one wants the rest of the Ke, come and get it.(1984)
It had the right size rims, but in alloy, perfect. So I set about cleaning, rebuilding and relacing my rims.
https://imageshack.us/i/eyV9CfwCj
An easy job, but so tedious.
If any one wants the rest of the Ke, come and get it.(1984)
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Suzuki / Re: 1975 ts185 build
« on: May 30, 2015, 06:03:04 pm »
Next was painting the tank.
I did it in 2pac, using stencils for the stripe and Suzuki logo. First attempt at this, but I am happy with the result.
https://imageshack.us/i/p5ja20NBj
I did it in 2pac, using stencils for the stripe and Suzuki logo. First attempt at this, but I am happy with the result.
https://imageshack.us/i/p5ja20NBj
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Suzuki / Re: 1975 ts185 build
« on: May 30, 2015, 05:59:08 pm »
I started with the tank. I removed the only large dent with a soccer ball bladder, I squashed it in there, and inflated it, and it popped right out.
Then I made a exhaust guard from aluminum, as I hated the tacky original one.
https://imageshack.us/i/ip3xecZoj
I also replaced the rear guard with a Tm125 item, and replaced the seat with a new unit, as the old one was week and truly gone.
Then I made a exhaust guard from aluminum, as I hated the tacky original one.
https://imageshack.us/i/ip3xecZoj
I also replaced the rear guard with a Tm125 item, and replaced the seat with a new unit, as the old one was week and truly gone.
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Suzuki / Re: 1975 ts185 build
« on: May 30, 2015, 05:52:11 pm »
So , I got it going, only took an hour.
Did the usual, cleaned the carby and tidyed the wiring. It ran!
Worked out what what I had. It ran though all gear perfectly and rode well.
The kids, 4 boys nicknamed it the zombie bike, apparently if a zombie rode a bike, this is what it would look like. The wife thought I was crazy also.
Did the usual, cleaned the carby and tidyed the wiring. It ran!
Worked out what what I had. It ran though all gear perfectly and rode well.
The kids, 4 boys nicknamed it the zombie bike, apparently if a zombie rode a bike, this is what it would look like. The wife thought I was crazy also.
15
Suzuki / 1975 ts185 build
« on: May 30, 2015, 05:38:42 pm »
Thought I would share my Ts185 build.
My first real bike when I was a young fella was an early ts185, since then I moved from it175's rm250's a TT600, then an XT600.
From the XT I which I rode on the road, I moved to road bikes and have ridden almost everyday ever since.
12 months ago, I was slightly intoxicated and seen a Ts185 on eBay like the one I had as a kid, the rest is history.
Bike as retrieved,
https://imageshack.us/i/idX0urn7j
https://imageshack.us/i/exgyXe0Tj
My first real bike when I was a young fella was an early ts185, since then I moved from it175's rm250's a TT600, then an XT600.
From the XT I which I rode on the road, I moved to road bikes and have ridden almost everyday ever since.
12 months ago, I was slightly intoxicated and seen a Ts185 on eBay like the one I had as a kid, the rest is history.
Bike as retrieved,
https://imageshack.us/i/idX0urn7j
https://imageshack.us/i/exgyXe0Tj
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