OzVMX Forum

Clubroom => Tech Talk => Topic started by: 2T on April 07, 2025, 02:47:15 pm

Title: Wiseco Ring End Gap
Post by: 2T on April 07, 2025, 02:47:15 pm
Wiseco recommended ring end gap for my WR500/YZ490 is .35mm (.0137 inch).

I am about to install new rings and the gap is .485mm (.019 inch).

The bore is 1st oversize (87.5mm), as are the new rings, and a measurement of the bore shows it bang on 87.5mm.

Can anyone suggest why the gap would be so big and also if this ring gap is acceptable?
Title: Re: Wiseco Ring End Gap
Post by: John Orchard on April 07, 2025, 02:57:23 pm
I would guess a few more bore measurements taken at various points? I've only ever used my 'eyecrometer' for a guestimate.:-)
Title: Re: Wiseco Ring End Gap
Post by: 2T on April 07, 2025, 03:03:56 pm
I would guess a few more bore measurements taken at various points? I've only ever used my 'eyecrometer' for a guestimate.:-)

I measured in two spots, one which looked like it would be the most worn.

Will do some more measuring and get back to you.
Title: Re: Wiseco Ring End Gap
Post by: 2T on April 07, 2025, 03:31:53 pm
Multiple measurements around the bore are showing up 87.5mm.

The end gap reading is taken about an inch down the bore.

My verniers are pretty old but they've never given me reason to doubt.......until now. :)

(https://i.postimg.cc/BvQdrmXm/IMG-20250407-151947837-002.jpg)
Title: Re: Wiseco Ring End Gap
Post by: Wasp on April 09, 2025, 12:49:01 pm
I would say the gap should be MINIMUM  .35  . Yours is only .13 more than minimum =4 hairs..... I wouldn't worry, especially on a big piston that expands a lot. Better too much than not enough.
Title: Re: Wiseco Ring End Gap
Post by: 2T on April 10, 2025, 10:24:57 am
I would say the gap should be MINIMUM  .35  . Yours is only .13 more than minimum =4 hairs..... I wouldn't worry, especially on a big piston that expands a lot. Better too much than not enough.

Thanks for your help.
Title: Re: Wiseco Ring End Gap
Post by: pokey on April 10, 2025, 05:31:46 pm
 Wasp is correct  and the gap should be fine.  My calcs are not too far off your actuals and bearing in mind a higher compression means more heat thus more expansion.
 
Title: Re: Wiseco Ring End Gap
Post by: 2T on April 10, 2025, 06:20:59 pm
As Wasp mentioned, 'minimum' looks like the key word, which I overlooked when reading the destructions.

The workshop manual lists standard gap as .35 - .50mm, with .8mm as the limit and, although Wiseco may have different specs, it wouldn't have hurt me to read that a little earlier than just now. :)