OzVMX Forum

Marque Remarks => Suzuki => Topic started by: Dono113 on September 30, 2013, 11:15:51 am

Title: The 500 is Finished!
Post by: Dono113 on September 30, 2013, 11:15:51 am
Forgive my poor photo taking skills, but finished my 84 RM500 last weekend after what seemed forever to restore. I've tried to to keep it close to factory as I could (some parts you just can not get anymore for money or worth). Nearly all bolts are S/S allen keys(Cushion levers are NOS bolts), NOS guards, NOS cables, PFR full system, resleeved back to standard bore(Greg Ball Engineering), polished swingarm/cushion levers, rebuilt shock (thanks Jas), NOS bearings, chain adjuster,seals etc through out. A big thanks goes to Jason ( D Project) without your help and knowledge mate it would have been alot tougher to get done
(http://i217.photobucket.com/albums/cc208/Jodeyrae/IMG00253-20130125-1638_zpsc250f0fe.jpg) (http://s217.photobucket.com/user/Jodeyrae/media/IMG00253-20130125-1638_zpsc250f0fe.jpg.html)
(http://i217.photobucket.com/albums/cc208/Jodeyrae/IMG00252-20130125-1637_zps5273439f.jpg) (http://s217.photobucket.com/user/Jodeyrae/media/IMG00252-20130125-1637_zps5273439f.jpg.html)
(http://i217.photobucket.com/albums/cc208/Jodeyrae/IMG00250-20130125-1637_zps29f8e735.jpg) (http://s217.photobucket.com/user/Jodeyrae/media/IMG00250-20130125-1637_zps29f8e735.jpg.html)
(http://i217.photobucket.com/albums/cc208/Jodeyrae/20130913_160702_zps8c6da533.jpg) (http://s217.photobucket.com/user/Jodeyrae/media/20130913_160702_zps8c6da533.jpg.html)
(http://i217.photobucket.com/albums/cc208/Jodeyrae/20130915_154750_zpsa6937b65.jpg) (http://s217.photobucket.com/user/Jodeyrae/media/20130915_154750_zpsa6937b65.jpg.html)
(http://i217.photobucket.com/albums/cc208/Jodeyrae/20130920_173325_zps4d5b1191.jpg) (http://s217.photobucket.com/user/Jodeyrae/media/20130920_173325_zps4d5b1191.jpg.html)
(http://i217.photobucket.com/albums/cc208/Jodeyrae/20130920_173310_zpse18675cc.jpg) (http://s217.photobucket.com/user/Jodeyrae/media/20130920_173310_zpse18675cc.jpg.html)
(http://i217.photobucket.com/albums/cc208/Jodeyrae/20130920_173300_zpse51f5983.jpg) (http://s217.photobucket.com/user/Jodeyrae/media/20130920_173300_zpse51f5983.jpg.html)
 ;DCheers Bret
Title: Re: The 500 is Finished!
Post by: suzuki59 on September 30, 2013, 11:39:03 am
Looks great,well done.
Title: Re: The 500 is Finished!
Post by: YZ250H on September 30, 2013, 12:45:50 pm
Great work mate.  A lot of time and effort put in there  8)
Title: Re: The 500 is Finished!
Post by: D project on September 30, 2013, 12:55:04 pm
Yeah,great job mate. You should be proud of what you have achieved.
I did not see any before shots of it but you told me how flogged out it was and how much was missing.
Well done for taking it on and sticking at it, I am sure there were a lot of expletives used in the process ;D
Been a bit of a learning curve for both of us on the 84 500.
Think you'll be the go to guy on that model for info now ;)
Not much longer and I will have my D project done ;)
Title: Re: The 500 is Finished!
Post by: suzuki59 on September 30, 2013, 02:21:57 pm
I am pleased to hear there is some collective knowledge on this model.
Because guess who has a 500E project in the wind??  ;) ;)
Title: Re: The 500 is Finished!
Post by: Dono113 on September 30, 2013, 02:35:04 pm
She was just a pile of parts, didn't think to take any photos of what I started with. You remember how bad the rear shock was Jas, times that by whole bike :o, no rear wheel at all, flogged out cylinder, no piston, forks-forked could go on but you get my drift. The hunting down of parts is what took most of the time and getting them right to fit my bike...
Title: Re: The 500 is Finished!
Post by: suzuki59 on September 30, 2013, 04:10:22 pm
I have a spare set of NOS inner and outer RM500E/F chain guide plates if you need some more NOS ?
Title: Re: The 500 is Finished!
Post by: yamaico on September 30, 2013, 04:50:49 pm
Wow, nice job. What a tough looking bike those 500's are. Well done.
Title: Re: The 500 is Finished!
Post by: SlideRulz on September 30, 2013, 06:06:59 pm
Great job Dono, don't the bikes from that era look like sway backs compared to todays styling?
Title: Re: The 500 is Finished!
Post by: cemotobull on September 30, 2013, 07:38:17 pm
Bretto's, looks amazing mate, great job! Definitely a man's bike! Will you get it on the Dirt tack or is it just your mx ride??
Title: Re: The 500 is Finished!
Post by: Ktm181 on September 30, 2013, 08:13:37 pm


Super nice job Dono!  It will motivate me to get some pics of mine up!  WELL DONE.

kT
Title: Re: The 500 is Finished!
Post by: Dono113 on September 30, 2013, 09:02:42 pm
Cheers fellas, thinking of taking it to Canowindra , but have been told very tight track :o
Title: Re: The 500 is Finished!
Post by: Lozza on September 30, 2013, 10:05:17 pm
Very nice.
Title: Re: The 500 is Finished!
Post by: frostype400 on October 01, 2013, 12:02:40 am
Great job indeed I really need to get some ride time on my 83 rm500 bloody work and other stuff. ::)
Title: Re: The 500 is Finished!
Post by: bazza on October 01, 2013, 10:16:16 am
Good work,nice job. Enjoy!!!!
Title: Re: The 500 is Finished!
Post by: nigmax on October 01, 2013, 10:51:04 am
Looks awesome, Great job
And are a beast to ride, I have the 250 and 500 from 84
Can you tell me where you got the paint for the frame from, is it the original blue as my 500 has the worst pastel blue paint touch up  :-[

Cheer
Nick
Title: Re: The 500 is Finished!
Post by: D project on October 01, 2013, 01:27:11 pm
Hey Bret, that clutch arm on the motor is that right?
Looks to be on the wrong angle and a different style of cable :o
Title: Re: The 500 is Finished!
Post by: shelpi on October 01, 2013, 02:26:28 pm
well done ;) how did ya go sourcing parts as I want to put a 465 into a sidecar?
Title: Re: The 500 is Finished!
Post by: kitakitsune on October 01, 2013, 06:30:49 pm
Excellent work Brett. I'd be wanting to ride it at Nepean first up, (if it ever comes back on-line this year) to get a feel for the POWER. Should make the 125 feel like a raleigh 20...... with an old guy pedalling it. Where ever you ride it - enjoy.
Cheers Chris
Title: Re: The 500 is Finished!
Post by: Dono113 on October 01, 2013, 07:03:35 pm
Hey Bret, that clutch arm on the motor is that right?
Looks to be on the wrong angle and a different style of cable :o
What you talking bout Willis ???
Nos 1984 Rm500 cable through Suzuki aust.
Title: Re: The 500 is Finished!
Post by: Neilio on October 01, 2013, 08:30:14 pm
Awesome rebuild and a great looking end result imho!
Title: Re: The 500 is Finished!
Post by: firko on October 01, 2013, 10:09:15 pm
You've done a brilliant job Dono.....I'm not a Suzuki guy but I'd own your bike in a heartbeat. There's something  'worksy' about the RM500.
Title: Re: The 500 is Finished!
Post by: D project on October 02, 2013, 12:39:20 pm
Hey Bret, that clutch arm on the motor is that right?
Looks to be on the wrong angle and a different style of cable :o
What you talking bout Willis ???
Nos 1984 Rm500 cable through Suzuki aust.
There you go, something else they changed on the 84.
Why did they bother ???