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Clubroom => Tech Talk => Topic started by: Rookie#1 on April 04, 2013, 07:31:48 pm

Title: 38mm yam fork dis assembly
Post by: Rookie#1 on April 04, 2013, 07:31:48 pm
G'day gents, what size nut is needed on the end of a bar to slide down 38mm yam forks for dis assembly??
Title: Re: 38mm yam fork dis assembly
Post by: mick25 on April 04, 2013, 07:48:54 pm
On the yz 250 , 400 1977 and some other yamaha models
they have an external piece on top of the damp rod, not the internal sort.(where you can weld a large nut to a square rod )
I made a rod end I think it was 10mm by 15mm but will have to check in the shed for spot on measure
Its a small end on the damp rod so you have to get it spot on so it wont spin.
or try a rattle gun , but some times they dont work aswell.
Title: Re: 38mm yam fork dis assembly
Post by: mainline on April 04, 2013, 08:14:57 pm
On the yz 250 , 400 1977 and some other yamaha models
they have an external piece on top of the damp rod, not the internal sort.(where you can weld a large nut to a square rod )
I made a rod end I think it was 10mm by 15mm but will have to check in the shed for spot on measure
Its a small end on the damp rod so you have to get it spot on so it wont spin.
or try a rattle gun , but some times they dont work aswell.

Rattle gun + round end of broom handle usually works
Title: Re: 38mm yam fork dis assembly
Post by: Viper666 on April 04, 2013, 10:25:35 pm

Cut the end off a 10mm allen key so as to fit into a 10mm socket & put them on a rattle gun. Leave the fork assembled, turn upside down & press down hard. Something through the axle hole works well as does a mate who can do the pressing. Put the rattle gun on the 10mm allen bolt & give it to it.
Title: Re: 38mm yam fork dis assembly
Post by: Yamahaha on April 04, 2013, 11:51:34 pm
I have two 175Gs, one of them needed a 19mm head, the other a 22. Go figure they are 3 months apart in build dates. My 79 400 is a 24mm head. I made up long rods to suit all of them with bolts welded in one end of tube and a 1/2 in drive in the other. All are 38mm fork. However still use a rattle gun on the Allen key it is much easier