OzVMX Forum

Marque Remarks => Yamaha => Topic started by: GT43 on September 29, 2012, 04:40:39 pm

Title: Yamaha IT frames, chromoly or mild steel?
Post by: GT43 on September 29, 2012, 04:40:39 pm
Hi fellars,

I know that Suzuki PE frames are mild steel, so I am thinking the Yam IT chassis' are also mild steel ?

I was thinking of using my spare IT490 roller as a pre85 vmxer, but might not worry about it if being mild steel, as chromoly is more rigid and 30% lighter.

Anyone know if IT 's are chromoly steel ?

Title: Re: Yamaha IT frames, chromoly or mild steel?
Post by: Zakk on September 29, 2012, 07:35:41 pm
a mate and i were discussing this very subject today, i've read in a few publications that the 1981 IT 'H' and later frames were chromoly but i think they're steel. i have 6 IT 'H & J' frames in my shed and they all have seamed tubing, chromoly is cold drawn and seamless.
Title: Re: Yamaha IT frames, chromoly or mild steel?
Post by: GT43 on September 29, 2012, 09:22:37 pm
Thanks Zakk.

Tomorrow Ille check for seems on the K frame.
Although it might be hard as it has a bit of surface rust on it. And I guess that might be a telling sign in itself - (mild steel) being rusty.

Just checked the weight diff between YZ490K and IT490K, and at 23kg, that leans more likely to mild steel, apart from the lights, blinkers, speedo etc.

Pretty crummy that Yamaha and Suzuki used Mild steel in their enduro bikes, and Kawasaki used chromoly in their twin shock KLX250's from the same era!!
Title: Re: Yamaha IT frames, chromoly or mild steel?
Post by: Nathan S on September 29, 2012, 10:37:20 pm
I wouldn't worry about it, either way. A lot of the "chromoly" from back in the day was virtually indistinguishable from the mild steel - the only obvious difference was in the sales brochures...

The YZ-Es were supposedly the first of the chromoly YZ frames. Comparing a YZ125E frame to a YZ125D frame, and it's damn hard to spot the difference. The later frame has same/damn near identical material dimensions, weight (as you'd expect given the same dimensions), doesn't seem to be any more corrosion resistant, is no harder to drill... The only reason I have to believe that there's a difference in materials, is that I've seen more cracked E frames than D ones... :?
Title: Re: Yamaha IT frames, chromoly or mild steel?
Post by: Zakk on September 30, 2012, 10:18:56 am
easiest way to check is have a look inside the main downtube or main under tank tube with the hollow ends and see if there's a seam, if there's a seam then its not chromoly. although that doesn't mean its plain mild steel, it could still be a hi-tensile of some discription.
Title: Re: Yamaha IT frames, chromoly or mild steel?
Post by: GT43 on September 30, 2012, 05:35:26 pm
Its definitely mild steel Zakk.
Can easily see and feel the seem.

I have a YZ250K, and a J roller, and both also have seems !! ???
Then I checked my old 1981 KLX250 wreck, which has no seams.

So it looks as though early 80's Yamaha's skimped on frame material.
A bit piss poor one would think, when you look at bicycles having chromoly tubing.
I bet Broc Glover had chromoly in his works bike back then.

Agreed Nathan S, brochures are not reliable.

Title: Re: Yamaha IT frames, chromoly or mild steel?
Post by: mustanggrahame on September 30, 2012, 06:16:59 pm
Not all chromoly is seamless. I believe IT's went to cro-mo for the F models in 1979.
Cheers, Grahame
Title: Re: Yamaha IT frames, chromoly or mild steel?
Post by: GT43 on September 30, 2012, 08:34:41 pm
Thanks Grahame.

Perhaps I'll sit on this IT frame idea for a little while longer, and if a YZ engine comes along at the right price, -  then go from there.


Cheers.
Title: Re: Yamaha IT frames, chromoly or mild steel?
Post by: cloggy on October 01, 2012, 01:48:05 am
 I used to be steeped in mountain biking lore. Some cromoly is flat sheet and then rolled and welded instead of being made out of a billet,  a lot of the taiwanese  stuff was made that way.
Title: Re: Yamaha IT frames, chromoly or mild steel?
Post by: mustanggrahame on October 01, 2012, 06:36:22 am
Reynolds chromoly tubing was seamless. There were different grades available as well. The reason it is lighter than mild steel is that it is much stronger so in a frame it can be a much thinner gauge and still have the strength required.
If we accept that YZ went cro-mo in 77 and IT in 79, what are the dates for the other Japanese manufacturers bikes?
Cheers, Grahame
Title: Re: Yamaha IT frames, chromoly or mild steel?
Post by: Davey Crocket on October 01, 2012, 08:21:55 am
PE's where chro-moly.
Title: Re: Yamaha IT frames, chromoly or mild steel?
Post by: HL500 on October 01, 2012, 09:51:13 am
I've just been on the IT Forum and read a few old  magazine articles.  According to them the later IT and PE bikes were all chrome moly.
Title: Re: Yamaha IT frames, chromoly or mild steel?
Post by: topari on October 01, 2012, 10:00:38 am
According to my handbook, my 1979 IT400F is chro-moly.

Title: Re: Yamaha IT frames, chromoly or mild steel?
Post by: GT43 on October 01, 2012, 02:12:21 pm
Ok thanks guys, this makes me feel better and motivated for a project.

Cheers.
Title: Re: Yamaha IT frames, chromoly or mild steel?
Post by: OverTheHill on October 01, 2012, 02:50:50 pm
Got me worried now as scrapped an IT250K frame a while back that was just 'Rotten', by memory in the front downtube & rails under engine etc. Could see the holes right through in parts. Worrying bit now is, long after that event i've ended up with a YZ465H in an IT250K roller & is great to ride but must go & inspect this one closely for rust. Have a YZ490K also so suppose same applies. Also have a PE250 twinshock frame with an Xr200 type motor in but cut the frame rails out underneath to get it to fit how i wanted it, always intended to weld something under there to tie it all together stronger but that was 20 years ago--still going, but am worried now--stop doing big jumps!!.
Title: Re: Yamaha IT frames, chromoly or mild steel?
Post by: motomaniac on October 01, 2012, 03:10:46 pm
Reynolds chromoly tubing was seamless. There were different grades available as well. The reason it is lighter than mild steel is that it is much stronger so in a frame it can be a much thinner gauge and still have the strength required.
If we accept that YZ went cro-mo in 77 and IT in 79, what are the dates for the other Japanese manufacturers bikes?
Cheers, Grahame

77 YZ's are mild steel,78 cro -mo.
Title: Re: Yamaha IT frames, chromoly or mild steel?
Post by: GT43 on October 01, 2012, 03:27:07 pm
I have two IT490 frames, and one of them is not real good with internal rust in the rear tubes.
I took it to an engineer and he welded it with mild steel, and said he had problems getting the weld to cling to the original metal.
He put it down to rust, but said it should be strong enough and hold for years to come. He also mentioned to hurry up and squirt some fish oil through the frame, otherwise it will start to crumble soon at some period .

Do todays MX chro-mo frames have a more advanced steel/alloy mix technology compared to the old bikes?

Because I think the old chro-mo may have been crap perhaps? Or as Grahame mentioned "different grades".

Apparently the YZ K series (83) had lots of frame issues of cracks at the steering head. Some 490's have been known to look like choppers.
Title: Re: Yamaha IT frames, chromoly or mild steel?
Post by: Zakk on November 23, 2012, 04:43:21 pm
sorrrry to dig up this old topic...  ::)

i've been repairing my friends 1981 IT250H and IT265H frames and have found both use seamless chromoly tubing for all the smaller diameter frame tubes, only the larger front down tube and upper shock mounting tube have seams.
this looks to be the same for the YZ's of the same era, although doing some more reading i understand that the 1983 YZ250/490K's used a thinner diameter tubing and this one was prone to cracking under stress of heavy landings
Title: Re: Yamaha IT frames, chromoly or mild steel?
Post by: GMC on November 23, 2012, 05:44:54 pm
Just because it has no seam doesn’t mean it is Cro-Mo.

Just because it has a seam doesn’t mean it isn’t Cro-mo.

But if it does have a seam then it’s not aircraft grade 4130 Cro-mo.

And I doubt that any of the Japs would have used aircraft grade 4130 Cro-mo.
They would have got their own 'mill run' made to similar specs.